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Mitsubishi

Mitsubishi Forklift FGC35K FGC40K FGC45K FGC45KC FGC55K FGC60K FGC70K (STC) Workshop Service Manual

Mitsubishi Forklift FGC35K FGC40K FGC45K FGC45KC FGC55K FGC60K FGC70K (STC) Workshop Service Manual

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Vehicle data plateRef 78438
Brand
Mitsubishi
Vehicle
Material Handling
Models covered
FGC Series, FGC35K, FGC40K, FGC45K, FGC45KC, FGC55K, FGC60K, FGC70K, Forklifts, STC
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Forklift Truck FGC-K Series
Product Type:
Workshop Service Manual
Fuel Type:
LPG (Liquid Propane Gas)
Codes
Covered Models:
FGC35K, FGC40K, FGC45K, FGC45KC, FGC55K, FGC60K, FGC70K (including STC variants)
Serial Number Prefix Examples:
AF87-00001-up, AF87A-00001-up, AF88-00001-up, AF88A-00001-up, AF89-00001-up, AF89A-00001-up
👋 Introduction
Market Position
Positioning:
Essential technical documentation for owners, operators, and maintenance personnel of Mitsubishi FGC-K series LPG forklift trucks.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-accurate repair and maintenance information, significantly reducing downtime and improving operational efficiency compared to generic or unofficial guides.
Key Features
Documentation Type:
Original Factory Workshop Service Manuals
Content Quality:
High-quality illustrations, detailed schematics, and step-by-step procedures.
Technical Focus:
Focuses on operational, maintenance, and repair aspects.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis, Mast, Powertrain, Electrical, Hydraulic, Brake, Steering Systems
Engine Coverage:
GM 4.3L, G6 Gasoline & LPG Fuel Systems
Page Count
Total Pages:
Approximately 1723 pages (across all included PDFs)
Chassis And Mast Manual 1 Pages:
406
Chassis And Mast Manual 2 Pages:
375
Gm Engine Service Manual Pages:
204
Gm Lpg Fuel System Supplement 1 Pages:
402
Gm Lpg Fuel System Supplement 2 Pages:
296
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
ZIP (containing multiple PDF files)
📖 Manual Coverage
Systems Covered
Chassis:
Front axle, Rear axle, Front wheels, Rear wheels, Chassis frame
Mast:
Simplex Mast, Duplex Mast, Triplex Mast, Lift and tilt cylinders
Powertrain:
Engine and Transmission assemblies
Transmission:
Powershift Transmission, Control Valve
Cooling System:
Fan Belt Removal, Inspection, and Adjustment
Electrical System:
Console box, Combination Meter, Lamp bulb specifications, Electrical system schematics
Brake System:
Caliper, Brake pedal, Master cylinder
Steering System:
Steering control valve
Hydraulic System:
Hydraulic tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
Engine Fuel System:
Gasoline Fuel System (pre-2004), LP Fuel System (pre-2004), LPG Fuel System Components, Diagnosis, DTCs
Engine Electrical:
Ignition System, Distributor, Alternator, V-Belt, Starter Motor, ECU Input/Output Interfaces, Engine Wiring Harness Repair
Special Tools:
Lists and describes special tools required for maintenance and repair.
Procedures Included
Maintenance:
Periodic replacement of parts, Lubrication standards, General maintenance procedures
Diagnostics:
Troubleshooting procedures, Symptom diagnostics, DTC diagnostic codes, Oil leak diagnosis, Valve train diagnosis
Repair:
Component removal and installation, Overhaul procedures (engine), System repair (brakes, hydraulics, steering)
Installation:
Engine replacement, Component installation
Technical Data:
Includes general information, dimensions, technical data, service data, inspection standards, and special tool information.
Technical Depth
Depth:
Comprehensive Workshop Level (suitable for skilled technicians)
Diagnostics Detail:
Advanced diagnostic information and procedures, including scan tool usage for LPG systems
Rebuild Information:
Detailed information on determining when to overhaul engines and component overhaul procedures
📊 Manual Specifications
File Format
Format:
PDF within a ZIP archive
Print Quality
Quality:
Original factory manual quality with high-resolution illustrations
Graphic Quality:
High quality images and circuit diagrams
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
Features
Searchable Text:
Yes
Printable:
Yes (without restrictions)
Bookmarks:
Yes
Documentation Source:
Original Factory Manuals
⚙️ Engine Specifications
Primary Engine
Engine Model:
GM 4.3L, G6 (V6 Gasoline/LPG)
Engine Details
Displacement:
4.3 Liters (262 cubic inches) - typical for GM 4.3L V6
Fuel System
Fuel Type:
LPG (Liquid Propane Gas)
Lpg System Coverage:
Detailed information on LPG fuel system components, diagnosis, and servicing.
Performance
Power Torque:
Specific power and torque figures are detailed within the engine service manuals, varying slightly by application and year of manufacture.
Engine Maintenance
Timing Belt:
N/A (GM 4.3L typically uses a timing chain)
Alternator Belt:
Covered (Alternator and V-Belt)
Spark Plugs:
Refer to specific engine service data for replacement intervals and specifications.
Torque Specifications:
Major Nuts and Bolts Tightening Torque is a dedicated section in the GM engine manual, crucial for proper assembly.
🔧 Transmission
Standard
Type:
Powershift Transmission
Features:
Includes detailed coverage of the transmission control valve and general transmission repair procedures.
Fluid Specifications
Fluid Type:
Specific Powershift Transmission fluid type and capacity detailed in the manual (refer to Chassis and Mast Service Manual).
Maintenance
Service Intervals:
Refer to the 'Periodic replacement of parts' and 'Lubrication standards' sections in the Chassis and Mast Service Manual.
📐 Dimensions
Exterior
General Dimensions:
Various capacities (3500kg to 7000kg) imply different overall dimensions. Specific dimensions for each model are found in the manual under 'GENERAL INFORMATION' -> 'Dimensions'.
Weights
Main Component Weight:
Specific weights for major components are provided in the 'SERVICE DATA' section of the Chassis and Mast Service Manual.
🛡️ Safety Features
Ratings
Forklift Safety:
Manual covers safety-critical systems like brakes and hydraulics. Specific forklift safety ratings or certifications are not detailed in the service manual itself but are inherent to the truck's design and operation.
Active Features
Braking System:
Comprehensive coverage of the brake system (caliper, pedal, master cylinder).
Passive Features
Mast Safety:
Detailed information on mast operation and safety valves (e.g., down safety valve).
💡 Technology Features
Driver Assistance
Instrumentation:
Coverage of the 'Combination Meter' indicates diagnostic and operational indicators.
Engine Control
ECU:
ECU Input/Output Interfaces and Diagnostic Trouble Codes (DTCs) are covered for the GM engine, indicating electronic control capabilities.
Diagnostic Tools
Scan Tool Use:
Specific reference to 'Diagnostic Scan Tool (DST)' for LPG systems highlights the use of electronic diagnostic tools.
🔧 Maintenance
Service Intervals
Lubrication:
Detailed lubrication standards are provided, specifying types of lubricants and points of application.
Periodic Replacement:
Guidelines for the periodic replacement of key wear items are included.
Fluid Specifications
Engine Oil:
Specific engine oil viscosity and capacity for the GM 4.3L engine will be detailed in the GM engine service manuals.
Hydraulic Fluid:
Specific hydraulic fluid type and capacity detailed in the Chassis and Mast Service Manual.
Known Issues
Common Wear Items:
Manuals will cover typical wear items such as filters, brake components, and hydraulic seals, with guidelines for inspection and replacement.
Troubleshooting
Diagnostic Approach:
Structured diagnostic procedures for various systems, including symptom-based troubleshooting for LPG fuel systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (Forklift Division)
Model Evolution
Series Development:
The FGC-K series represents a line of robust LPG forklift trucks designed for industrial applications. Serial number prefixes indicate variations and potential model year ranges.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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