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Mitsubishi

Mitsubishi Eclipse 1996-1999 Service Repair Manual

Mitsubishi Eclipse 1996-1999 Service Repair Manual

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Vehicle data plateRef 500520
Brand
Mitsubishi
Vehicle
Cars
Models covered
Eclipse, Misc
Years
1996, 1997, 1998, 1999
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Years Covered:
1996, 1997, 1998, 1999
Codes
Platform:
D30A (second generation, shared with Eagle Talon and Plymouth Laser)
👋 Introduction
Market Position
Segment:
Compact/Sports Coupe
Competitors:
Honda Civic, Toyota Celica, Nissan Sentra SE-R, Ford Mustang (entry-level trims)
Competitive Analysis
Usp:
Known for its sporty styling, available turbocharged engines (GT models), and often aggressive pricing compared to competitors.
Key Features
Design Philosophy:
Sporty, aerodynamic design with a focus on performance and driver engagement.
Trim Levels:
Base, ES, LS, GS, GT (including GT-S)
📋 Manual Details
Coverage Areas
Major Systems:
Engine Mechanical, Engine Fuel & Emission Control, Transmission (Manual & Automatic), Drivetrain, Suspension, Steering, Brakes, Climate Control, Electrical Systems, Body & Chassis
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, block assembly, crankshaft, pistons, connecting rods, timing belt/chain service, valve train, lubrication system, cooling system.
Engine Fuel Emission:
Fuel injection system (MPI/GDI), fuel pump, injectors, throttle body, evaporative emission control (EVAP), exhaust system, catalytic converter, oxygen sensors, EGR system.
Transmission Drivetrain:
Manual transmission (F5M33, W5MG1), Automatic transmission (V4A51), clutch system, differentials, drive shafts, CV joints, all-wheel drive (AWD) system specifics.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), power steering system, steering rack/gearbox, wheel alignment specifications.
Brakes:
Front and rear brake system (disc/drum), ABS system components and diagnostics, brake fluid specifications, rotor and pad replacement procedures.
Electrical Chassis:
Battery, charging system (alternator), starting system, ignition system, lighting (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, dashboard instrumentation, wiring diagrams.
Procedures Included
Maintenance:
Oil change intervals and specifications, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, timing belt replacement schedule.
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs) and their meanings, symptom-based troubleshooting guides for common drivability issues, electrical system fault finding.
Repair Rebuild:
Step-by-step instructions for major component overhauls and replacements, including engine, transmission, suspension, brakes, and steering system components.
Technical Depth
Diagnostic Tools:
Specifies use of MUT-II (Mitsubishi Ultrasport Diagnostic tool) or equivalent OBD-I/OBD-II scanners for diagnostics.
Special Tools:
Lists required special tools for specific repair procedures, such as timing belt tensioner tools, suspension compressors, and engine alignment tools.
Torque Specifications:
Comprehensive listing of all critical torque specifications for engine, transmission, chassis, and brake components.
Wiring Diagrams:
Detailed electrical schematics for all major systems, including power distribution, lighting, engine control, and comfort features.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear readability of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Completeness
Scope:
Comprehensive coverage for all factory-specified maintenance, repair, and diagnostic procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code Gs Es Ls:
4G63 (2.4L SOHC MPI)
Displacement 4G63:
2351 cc (143.5 cu in)
Horsepower 4G63:
140-145 hp @ 5500-6000 rpm (depending on year/spec)
Torque 4G63:
175-180 lb-ft @ 3000-3500 rpm (depending on year/spec)
Engine Code Gt:
4G63T (2.0L DOHC Turbo MPI)
Displacement 4G63T:
1997 cc (121.8 cu in)
Horsepower 4G63T:
205-210 hp @ 6000 rpm
Torque 4G63T:
203-205 lb-ft @ 2500-3000 rpm
Performance
0-60 Mph Gt:
Approx. 6.5 - 7.0 seconds (depending on configuration)
Fuel System
Fuel Delivery All Models:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane (4G63), 91 Octane Premium Unleaded (4G63T)
Engine Layout
Layout:
Inline 4-cylinder, transversely mounted
Engine Management
ECU:
ECU controlled electronic fuel injection and ignition timing.
🔧 Transmission
Standard
Gs Es Ls FWD:
5-speed Manual (F5M33)
Gt AWD:
5-speed Manual (W5MG1) with All-Wheel Drive (AWD)
Optional
Gs Es Ls FWD Auto:
4-speed Automatic (V4A51)
Gt AWD Auto:
4-speed Automatic (V4A51) with All-Wheel Drive (AWD)
Features
AWD System:
Active All-Wheel Drive with viscous coupling center differential.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Check manual for exact spec)
Automatic Transmission Fluid:
Diamond SP-III (ATF SPIII) (Check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 176.9 - 180.3 inches (4493 - 4580 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 50.5 - 51.7 inches (1283 - 1313 mm)
Wheelbase:
Approx. 103.7 inches (2634 mm)
Weights
Curb Weight:
Approx. 2800 - 3300 lbs (1270 - 1500 kg) (depending on trim and drivetrain)
Gross Vehicle Weight Rating:
Varies by model, typically around 4000-4200 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively tested or rated under current NHTSA standards for this era.
IIHS Side Impact:
Not extensively tested or rated under current IIHS standards for this era.
Active Features
ABS:
Available on most models, standard on GT.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
3-point front and rear seat belts, driver pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette with optional CD player. Aftermarket head unit integration is common.
Speakers:
Typically 4 or 6 speaker systems.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
OBD Standard:
OBD-II compliant starting from 1996.
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
Every 5,000-7,500 miles or 6-12 months (depending on driving conditions and oil used).
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years (critical for 4G63/4G63T engines to prevent catastrophic failure).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter (depending on engine).
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent HOAT)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Turbocharger failure on GT models, oil leaks from valve cover and oil pan, coolant leaks from hoses and water pump, sludge buildup in engines not maintained with timely oil changes, timing belt failure risk.
Common Problems Suspension Steering:
Worn control arm bushings, premature failure of front struts, power steering pump leaks.
Common Problems Electrical:
Flickering dashboard lights, power window regulator failure, alternator issues, ABS sensor failures.
Common Problems Transmission:
Clutch wear on manual transmissions, automatic transmission slippage (especially in AWD models), occasional transfer case issues on AWD variants.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors
Model Evolution
Generation:
Second Generation (1995-2000)
Design Change:
Major redesign from the first generation, featuring a more rounded and aerodynamic styling. Introduced optional All-Wheel Drive and more powerful engines.
Production
Assembly Location:
United States (Normal, Illinois) and Japan
Production Period:
1995-2000 (for second generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The GT AWD model was recognized on Car and Driver's 10Best list in 1997.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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