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Mitsubishi

Mitsubishi Colt 2006-2009 Service Repair Workshop Manual

Mitsubishi Colt 2006-2009 Service Repair Workshop Manual

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Vehicle data plateRef 457155
Brand
Mitsubishi
Vehicle
Cars
Models covered
Colt, Misc
Years
2006, 2007, 2008, 2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt
Generation:
Fourth Generation (2002-2012)
Codes
Internal Chassis Code:
Z20 series
Engine Code Examples:
4A90, 4A91, 4G15
👋 Introduction
Market Position
Segment:
Subcompact hatchback and sedan.
Competitive Analysis
Key Rivals 2006 2009:
Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Toyota Yaris, Honda Jazz/Fit.
Key Features
Design Philosophy:
Compact, fuel-efficient, and practical urban car, often with a focus on value for money.
Body Styles:
Available as a 3-door hatchback, 5-door hatchback, and sometimes a sedan variant depending on market.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (with focus on markets where this generation was prevalent, e.g., Europe, Australia, Asia)
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual transmission, Continuously Variable Transmission (CVT) servicing and repair, clutch operation.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels, and tires.
Electrical:
Body electrical systems, lighting, instrumentation, power windows, central locking, audio system, airbags, engine control module (ECM) wiring diagrams.
Body And Trim:
Exterior body panels, interior trim, doors, hood, trunk lid, bumpers, glass, seat adjustments.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, belt inspection and replacement.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system bleeding and repair, HVAC system servicing.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, wiring schematic analysis.
Component Replacement:
Detailed instructions for replacing virtually all serviceable components, from light bulbs to major engine parts.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
Searchability
Text Search:
Searchable text content for quick information retrieval.
Navigation
Bookmark Structure:
Likely includes a bookmark structure for easy navigation of chapters and sections.
⚙️ Engine Specifications
Primary Engine
Engine Type 1 4 Cylinder:
1.3L (1332cc) MIVEC DOHC 16-valve Inline-4 (Engine Code: 4A90/4A91)
Engine Type 1 5 Cylinder:
1.5L (1499cc) MIVEC DOHC 16-valve Inline-4 (Engine Code: 4G15)
Performance
Power Output 1 3L:
Approximately 95 PS (94 hp / 70 kW) @ 6000 rpm (Varies slightly by market tuning)
Torque Output 1 3L:
Approximately 123 Nm (91 lb-ft) @ 4000 rpm (Varies slightly by market tuning)
Power Output 1 5L:
Approximately 109 PS (107 hp / 80 kW) @ 6000 rpm (Varies slightly by market tuning)
Torque Output 1 5L:
Approximately 145 Nm (107 lb-ft) @ 4000 rpm (Varies slightly by market tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Type:
Pressurized liquid cooling system
Lubrication System
Oil Type 1 3L:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (Check manual for exact specification based on climate)
Oil Type 1 5L:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (Check manual for exact specification based on climate)
Emissions
Emission Standards:
Euro IV / EPA standards depending on market
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
INVECS-III Continuously Variable Transmission (CVT) with torque converter (some markets)
Features
Cvt Modes:
May feature simulated gear shifts or sport modes on CVT equipped models.
Fluid Specs
Manual Transmission Fluid:
API GL-4 SAE 75W-85 or 75W-90 gear oil (Check manual for exact specification)
Cvt Fluid:
Specific Mitsubishi CVTF-J1 or equivalent (Crucial to use correct fluid)
📐 Dimensions
Exterior
Length Hatchback:
Approx. 3,990 mm (157.1 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,550 mm (61.0 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs) depending on engine and specification
Gross Vehicle Weight Rating:
Check VIN plate (Typically around 1500-1600 kg)
Cargo
Cargo Volume Seats Up:
Varies by body style and configuration, typically around 220-250 liters for hatchback
🛡️ Safety Features
Ratings
Euro Ncap Rating Early Models:
Likely 4 or 5 stars for models equipped with optional safety packs during its lifecycle (e.g., 2005/2006 models scored 5 stars with optional pack)
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution) and Brake Assist.
Traction Control:
Optional on some higher trims or later models.
Passive Features
Airbags:
Front driver and passenger airbags standard; side and curtain airbags available as options on higher trims.
Seatbelts:
Pre-tensioning front seatbelts with load limiters.
Child Seat Anchors:
ISOFIX mounting points for child safety seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with basic speaker configuration. Higher trims may offer MP3 compatibility or more speakers.
Navigation:
Navigation systems were rare and typically aftermarket additions for this generation of Colt.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an optional extra.
Connectivity
Bluetooth Handsfree:
Not typically factory fitted; aftermarket solutions would be common.
Convenience Features
Climate Control:
Manual air conditioning standard; automatic climate control was an option on premium trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,000 miles) or 12 months, whichever comes first (check manual for specific conditions and engine oil type).
Air Filter Replacement:
Recommended every 30,000 km (18,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Recommended every 60,000 - 100,000 km (36,000 - 60,000 miles) depending on plug type (standard vs. iridium).
Coolant Replacement:
Typically every 40,000 - 60,000 km (24,000 - 36,000 miles) or 2-4 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation)
Power Steering Fluid:
Consult manual; typically ATF Dexron III or a specific power steering fluid.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system (corrosion), clutch wear (manual transmission), and occasional minor electrical gremlins.
Cvt Longevity:
CVTs generally require more diligent fluid maintenance. Early signs of CVT issues can include juddering or delayed engagement.
Engine Reliability:
The 4A9x and 4G15 engines are generally considered reliable, but like all engines, require consistent maintenance.
Troubleshooting Tips
Difficulty Level For Common Tasks:
Basic maintenance tasks are generally straightforward for a DIY mechanic. More complex diagnostics or repairs (e.g., transmission) are best left to those with specialized knowledge, which this manual provides.
📚 Vehicle History
Brand Heritage
Mitsubishi Compact Car Legacy:
Mitsubishi has a long history of producing small, economical cars like the Lancer, Galant, and Mirage, with the Colt nameplate being used intermittently in various markets.
Model Evolution
Fourth Gen Introduction:
This generation (Z20 series) was introduced globally around 2002/2003, with significant updates and facelifts occurring during its production run until 2012. The 2006-2009 period represents a key phase of this generation.
Production
Manufacturing Locations:
Primarily manufactured in Japan and Thailand, with assembly potentially occurring in other plants depending on the specific market.
Key Market Introduction:
Europe, Australia, Japan, and various Asian markets were major consumers of this generation of Colt.
🏆 Awards & Recognition
Recognitions
Vehicle Segment Awards:
While specific awards for the 2006-2009 Colt are not widely publicized, the model generally received positive reviews for its practicality, fuel economy, and value within the subcompact segment.
Ratings
Fuel Efficiency Ratings:
Generally competitive fuel economy for its class, often praised for urban driving efficiency.
Certifications
Manufacturing Quality:
Mitsubishi vehicles of this era are generally recognized for robust build quality, especially those manufactured in Japan.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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