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Mazda

1999 Mazda MPV (2nd gen) Service and Repair Manual

1999 Mazda MPV (2nd gen) Service and Repair Manual

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Vehicle data plateRef 458673
Brand
Mazda
Vehicle
Cars
Models covered
Misc, MPV
Years
1999
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Year:
1999
Generation
Generation:
2nd Generation
Codes
Platform Code:
LW (Global)
👋 Introduction
Market Position
Segment:
Compact/Mid-size Minivan
Target Audience:
Families seeking a versatile and practical vehicle.
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Chrysler Town & Country/Dodge Caravan, Ford Windstar.
Mpv Advantage:
Mazda MPV offered a more car-like driving experience and agile handling compared to some larger minivans, along with optional AWD.
Key Features
Seating Capacity:
Available in 7-passenger configurations.
Door Configuration:
Sliding rear passenger doors (typical for minivans).
Powertrain Options:
Optional All-Wheel Drive (AWD) was a distinguishing feature.
📋 Manual Details
Coverage Areas
Coverage:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Printed (assumed, based on typical FSMs)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component testing, and specifications for the 2.5L V6 engine.
Transmission:
In-depth coverage of the 5-speed automatic transmission, including diagnosis, overhaul, hydraulic control systems, and electronic controls.
Drivetrain:
Front-wheel drive and all-wheel drive (AWD) systems, including drive shafts, CV joints, differentials, and hub assemblies.
Suspension:
Front and rear suspension systems, including struts, shock absorbers, control arms, bushings, springs, and alignment procedures.
Brakes:
Disc brakes (front and rear), ABS system diagnosis and repair, brake fluid specifications, component replacement, and bleeding procedures.
Steering:
Power steering system diagnosis, pump, rack and pinion, steering column, and related components.
Cooling System:
Radiator, cooling fans, water pump, thermostat, hoses, and coolant specifications.
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, and evaporative emissions control (EVAP) system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipes.
Electrical System:
Battery, charging system (alternator), starting system, ignition system, lighting, fuses, relays, and wiring diagrams.
Climate Control:
HVAC system, A/C compressor, refrigerant, heater core, blower motor, and climate control module.
Body And Interior:
Door mechanisms, power windows, locks, seats, interior trim, and body panel repair.
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, tune-ups, and lubrication.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, using symptom-based troubleshooting guides and diagnostic trouble codes (DTCs).
Repair:
Step-by-step instructions for component removal, installation, and adjustment for all major systems.
Overhaul:
Complete overhaul procedures for the engine and transmission, including disassembly, inspection, measurement, and reassembly.
Diagnostics:
Detailed diagnostic flowcharts, testing procedures for sensors and actuators, and interpretation of diagnostic data.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Technical Depth
Depth:
Factory-level technical information, suitable for professional technicians and advanced DIYers.
Diagnostics Focus:
Advanced diagnostic strategies and troubleshooting of complex electrical and mechanical issues.
Component Specs:
Precise torque specifications, clearances, tolerances, and wear limits for all critical components.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital; otherwise, printed)
Print Quality
Quality:
High-resolution, clear text and diagrams (typical for FSMs).
Binding Type
Binding:
Professionally bound or comb-bound (if printed).
Paper Type
Paper:
Durable paper stock suitable for workshop use (if printed).
⚙️ Engine Specifications
Primary Engine
Engine Code:
J5 (2.5L V6 DOHC)
Displacement:
2490 cc (2.5 Liters)
Configuration:
V6 (60-degree bank angle)
Bore X Stroke:
81.6 mm x 81.0 mm (approx.)
Compression Ratio:
9.2:1 (approx.)
Performance
Horsepower:
168 hp @ 6000 rpm (approx.)
Torque:
155 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS)
Emission Control
Emission System:
Catalytic converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation), EVAP (Evaporative Emission Control).
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission
Optional
Type:
All-Wheel Drive (AWD)
Features
Electronic Control:
Electronically controlled for optimal shift points and fuel economy.
Fluid Type
Transmission Fluid:
Mazda ATF-Type T-IV or equivalent (consult manual for specific part number and specifications).
Fluid Capacity
Transmission Fluid Capacity:
Approx. 3.7 Liters (for initial fill/drain and refill, total capacity higher).
📐 Dimensions
Exterior
Length:
4745 mm (186.8 in)
Width:
1795 mm (70.7 in)
Height:
1680 mm (66.1 in)
Wheelbase:
2900 mm (114.2 in)
Front Track:
1515 mm (59.6 in)
Rear Track:
1510 mm (59.4 in)
Weights
Curb Weight FWD:
1725 kg (3803 lbs) - approx.
Curb Weight AWD:
1800 kg (3968 lbs) - approx.
Gross Vehicle Weight Rating:
2400 kg (5291 lbs) - approx.
Cargo
Cargo Volume Behind 3Rd Row:
16.9 cu ft
Cargo Volume Behind 2Nd Row:
41.1 cu ft
Cargo Volume Max:
113.9 cu ft
Towing
Towing Capacity:
2000 lbs (when properly equipped with trailer brake controller and hitch; consult manual for specifics).
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
4-star driver, 4-star passenger (for 1999 model year, specific ratings may vary by test methodology).
IIHS Side Impact:
Acceptable (for models with side airbags, if equipped; specific ratings may vary).
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims.
Traction Control:
Optional Traction Control System (TCS) available on some models, particularly AWD.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on higher trims.
Seatbelts:
Three-point seatbelts for all outboard seating positions, with pretensioners for front seats. Lower Anchors and Tethers for Children (LATCH) system.
Rollover Protection:
Reinforced body structure designed to mitigate rollover risks.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional cassette player. Speaker configurations varied by trim level.
Display:
Basic digital or analog climate control and radio displays.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, and remote keyless entry (depending on trim).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (consult manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed, based on inspection.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles (depending on spark plug type; iridium recommended for longer life).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (depending on severity of use; drain and refill recommended over flush).
Coolant Replacement:
Every 30,000 - 50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
SAE 5W-30 API SG or SH certified (consult manual for exact specification and API category).
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change.
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with deionized water. Mazda Super Long Life Coolant (FL22) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for specific recommendation).
Known Issues
Engine Mounts:
Wear and tear on engine mounts can lead to vibration and noise.
Exhaust Manifold:
Cracked exhaust manifolds can cause exhaust leaks and ticking noises.
Transmission Slipping:
Early signs of transmission wear or low fluid can lead to slipping.
Power Window Motors:
Failure of power window regulators or motors.
A C System:
Leaking refrigerant lines or failed compressor.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's focus on Jinba-Ittai ('horse and rider as one') driving dynamics, even applied to a minivan.
Model Evolution
1St Gen Mpv:
Original MPV (1988-1998) was more of a tall wagon/compact SUV, often rear-wheel drive.
2Nd Gen Introduction:
The 2nd generation MPV (1999-2006) was a complete redesign, adopting a more conventional minivan platform with front-wheel drive and optional AWD, and a larger overall footprint.
Production
Manufacturing Location:
Hofu, Yamaguchi Prefecture, Japan.
Production Years
Model Years Covered:
1999-2006 (2nd generation globally, specific manual covers 1999 models).
🏆 Awards & Recognition
Recognitions
Segment Performance:
Often praised for its driving dynamics and optional AWD compared to competitors.
Ratings
Consumer Reports:
Varied reviews; some model years and powertrains received better ratings than others. Manual would detail specific owner feedback insights.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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