Linde Lpg Forklift Trucks 392 Series: H20 H25 Operating Manual (User Manual) PDF Download

Original Illustrated Factory Operating Manual (User manual) for Linde Furklift Trucks 392 Series with LPG Engine

Covered models:
H20T
H25T
H25TCT

Format: PDF, 307 pages
Language: English

Table of contents:

1 Introduction
\tYour forklift truck
\tProper usage
\tImpermissible use
\tDescriptionof use and climatic conditions
\tClosing the LPG console without an LPG bottle in place
\tSymbols used
\tTechnical description
\tReception of truck
\tLegal requirements for marketing
\tService plan before initial commissioning
2 Safety
\tSafety guidelines
\tResidual risks
\tStability
\tInthe case of tip-over
\tHandling consumables
\tSpecialist
\tOperation of industrial trucks in plant area
\tRegulations
\tSafety information on the LPG system
\tSafety guidelines for LPG (extract)
\tSafety measureswhen working on ignition systems
\tInstructions before fitting attachments
3 Overview
\tIdentification plates
\tAdditional capacity rating plate for attachments
\tTruck overview
\tOperating devices
\tDisplay unit
\tSwitch panel
4 Operation
\tRunning-in instructions
\tChecks before starting work
\tStandard equipment
\tAdjusting the driver's seat
\tEntering and exiting the truck
\tAdjusting the steering column
\tSetting the clock
\tOpen gas shut-off valve
\tSeat belt
\tDrive engine (dual-pedal operation)
\tClose gas shut-off valve
\tDriving (dual-pedal operation)
\tDrive engine (single-pedal operation)
\tClose gas shut-off valve
\tDriving (single-pedal operation)
\tSteering system
\tBrake system (H 20 T/H 25 T)
\tBrake system (H 25 TCT)
\tHorn
\tLifting system and attachments (central lever operation)
\tLifting system and attachments (single lever operation)
\tSpecial equipment
\tLifting system and attachments (single lever operation with toggle-switch-controlled 3rd

auxiliary hydraulics)
\tLifting system and attachments with 3rd auxiliary hydraulics without toggle switch .
\tAdjust driver's seat with swivel device
\tAdjusting the driver's seat equipped with air suspension
\tDriving speed reduction
\tLift mast positioning
\tLift height reduction
\tLighting
\tWindscreen wiper
\tWindow heater
\tDriver's cab
\tHeating system, air conditioning
\tLinde Forklift Data Management (LFM)
\tWorking under load
\tBefore taking up load
\tAdjusting the fork spread
\tTaking uploads
\tTravelling with load
\tSetting down loads
\tTow coupling
\tLoading/Transporting
\tSecuring the hose pulley against rolling up
\tDismantling of lift mast
\tDriving without lift mast
\tLoading
\tTransport with lorry or low-bed trailer
\tBefore leaving the truck
5 Maintenance
\tGeneral points
\tWorking on the Linde lift mast and at the front of the truck
\tInspection and maintenance data
\tRecommendationsfor consumables
\tInspection and maintenance overview
\tService plan as required
\t1 000 h service plan
\t3000 h Service plan
\t6000 h Service plan
\t9000 h Service plan
\tEngine
\tChecking the engine oil level
\tChanging the engine oil
\tChange motor oil filter
\tGas system: Checking the level
\tChanging an LPG single cylinder (H 20 T / H 25 T)
\tChanging an LPG double cylinder (H 20 T / H 25 T) (special equipment)
\tChanging an LPG single cylinder (H 25 TCT)
\tFilling the LPG tank (special equipment)
\tChange the LP gas filter
\tCheck the setting of the LPG mixer
\tCleaning the evaporator/ pressure regulator
\tLPG system visual inspection, odour inspection
\tChecking the LPG system for damage and leaks
\tChange the high-pressure gas hoses
\tCheck the CO content in the exhaust gas
\tChecking the coolant level
\tChanging coolant
\tCheck coolant concentration
\tCleaning the water cooler and hydraulic oil cooler, and checking them for leaks
\tChange the water pump
\tCheck the condition of the engine mountings and engine suspension; check that they are

attached securely
\tCheck condition of ribbed V-belt
\tChange ribbed V-belt
Checking the condition and tension of toothed belt
\tChanging the toothed belt and tensioner pulley
\tChanging the air filter cartridge, checking the vacuum-operated switch
\tExchange air filter safety cartridge
\tCheck the dust discharge valve
\tCleaning the prefilter (special equipment)
\tCleaning the oil bath air filter (special equipment)
\tChange the oil in the oil bath air cleaner (Optional)
\tCheck the air intake and exhaust lines for leaks
\tChanging the spark plugs
\tGearbox
\tChecking the fastenings of the axle clamps and wheel motors
\tChecking and adjusting the side stops on the drive axle
\tChecking the drive axle bearings for wear
\tChecking the hydraulic pump's attachment to the engine
\tChassis, bodywork and fittings
\tCleaning the truck
\tBonnet
\tFloorplate
\tServicing the air conditioning (special equipment)
\tChecking the condition and correct function of the seat belt
\tChecking fastening of frame, tilt cylinders and steering axle
\tCheck and oil other pivots and joints
\tChassis frame
\tWheelchange
\tTighten the wheel bolts
\tCheck the tyres for damage and foreign objects
\tChecking solid rubber tyres for wear (H 25 TCT)
\tChecking the tyre pressure, tyre sizes, rim sizes
\tCleaning and greasing the steering axle
\tCheck the steering cylinder and king pin for security
\tCheck the operation of the parking brake
\tOperating devices
\tChecking the pedals
\tChecking the bellows at the actuating lever
\tElectrics
\tChecking the condition and secure positioning of electric cables, cable connectors and
\tcable connections
\tBattery: check condition, acid level and acid density
\tHydraulics
\tChange hydraulic oil
\tHydraulic system: Check oil level
\tHydraulic system: changing the filter
\tCheck correct operation of breather valve on the hydraulic oil tank
\tCheck the hydraulic system for leaks
\tCheck tilt cylinder bearings for wear
\tCheck the tension of double hoses
\tCheckingthe function and safety system of the third auxiliary hydraulics (special equipment)
\tLoad lift system
\tCleaning the lift mast chain and applying chain spray
\tMast, lift chains, lift cylinders and end stops: Check for security, condition and proper

operation
\tAdjust lift mast chain
\tCheck the forks and fork quick-releases
\tClean sideshift (special equipment) and grease, check fastening
\tChecking the slide guides on the sideshift (special equipment) for wear
\tCleaning and lubricating the fork prong positioner (special equipment), checking the mounting
\tCheck fork arm adjustment device (special equipment) for wear and tear
\tSpecial equipment, accessories
\tFilling up the washer system watertank (special equipment)
\tTroubleshooting
\tOpening the cover to the electrical system
\tFuses for basic and special equipment
\tMain fuses in engine compartment
\tDiagnostic connector
\tJump start
\tFork carriage emergency lowering
\tEmergency exit with attached rear window
\tTowing regulations
\tPlacing the forklift truck into storage
\tDisposal of old vehicles
\tMalfunctions during operation
\tMalfunctions, Causes and Remedy (LPG engine)
\tMalfunctions, Causes, Remedies (ultrasonic sensor)
\tMalfunctions, causes, remedies (hydraulic equipment)
6 Technical data
\tType sheet H20 T, as at 09/201 0
\tType sheet H25 T, as at 09/201 0
\tType sheet H25 TCT, as at 09/2010
\tLoad diagrams and lift mast data as at 06/2007
\tNoise emission values
\tVibration characteristics for body vibrations
\tAnnex
7 Circuit diagrams
\tWiring diagram
\tBasic equipment for LPG sheet 1
\tBasic equipment for LPG sheet 2
\tBasic equipment for LPG sheet 3
\tSpecial equipment sheet 01 - Working spotlights, interior light
\tSpecial equipment sheet 02 - Windscreen wiper, seat heater, radio
\tSpecial equipment sheet 03 - Heating system, air conditioning, flashing beacon / rotating

beacon, reversing signal
\tSpecial equipment sheet 04 - Hazard warning system for reverse travel
\tSpecial equipment sheet 05 - Lift mast positioning, hydraulic oil microtiIter indicator, truck

deactivation, truck data management
\tSpecial equipment sheet 06 - Particle filter, diesel filter water trap warning
\tSpecial equipment sheet 07 - Amount of gas display, 1 2 V socket, coolant and engine oil level

monitoring
\tSpecial equipment sheet 08 - Battery main switch with display unit power supply,
\tchanging particle filter, rear window heating, camera system
\tSpecial equipment sheet 09 - Third auxiliary hydraulics with third joystick, centre rear

brake/tail light
\tSpecial equipment sheet 10 - Single lever locked, third auxiliary hydraulics via joystick
\tSpecial equipment sheet 11 - Single lever locked, third auxiliary hydraulics via switch