Linde Diesel Forklift Truck 392-02 Series: H20D H25T Operating Instructions (User Manual) PDF Download

Original illustrated Facrory Operating Manual (User manual) for linde Forklift Truck 392-02 series with Diesel Engines
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H20D-02
H25D-02

Format: ZIP
Icluded files:
\tDiesel Truck original instruction, PDF, 245 pages
\tCustomized options, PDF, 22 pages
Language: English


Table of contebts:


1 Introduction
\tYour forklift truck
\tIntended use
\tImpermissible use
\tDescription of use and climatic conditions
\tSymbols used
\tTechnical description
\tReceivingthe industrial truck
\tLegal requirements for placing on the market
2 Safety
\tSafety guidelines
\tResidual risks
\tStability
\tIn the case of tip-over
\tHandling consumables
\tCompetent person
\tRegulations
\tFit attachments
\tFork carriage emergency lowering
\tEmergency exit with attached rear window
3 Overview
\tIdentification plates
\tTruck overview
\tOperating devices
\tDisplay unit
\tSwitch panel
4 Operation
\tService plan before initial commissioning
\tRunning-in instructions
\tPre-shift checks
\tStandard equipment
\tEntering and exiting the truck
\tAdjusting the standard driver's seat and comfort driver's seat
\tAdjusting the height-adjustable comfort driver's seat
\tAdjusting the luxury driver's seat
\tAdjusting the armrest
\tAdjusting the steering column
\tSetting the clock
\tSeat belt
\tStarting and stopping the internal combustion engine (dual-pedal operation)
\tDriving (dual-pedal operation)
\tStarting and stopping the internal combustion engine (single-pedal operation)
\tDriving (single-pedal operation)
\tSteering system
\tBrake system
\tSignal horn
\tJoystick with central lever operation
\tJoystick with single lever operation
\tSpecial equipment
\tDepressurisation
\tDriver's cab
\tLighting
\tWindscreen wiper
\tWindow heater
\tHeating system, air conditioning
\tRegenerating the particle filter
\tLinde Forklift Data Management (LFM)
\tAdjusting the driver's seat with rotating device
\tLift mast positioning
\tSweeper function
\tWorking with a load
\tBefore picking up a load
\tAdjusting the fork arm distance
\tPicking up a load
\tTravelling with load
\tSetting down loads
\tTowingdevice
\tBefore exiting the truck
\tBefore leaving the truck
\tLoading/transporting
\tSecuring the hose pulley against rolling up
\tRemoving the lift mast
\tDriving without the lift mast
\tLoading
\tTransportation by lorry or low-bed semi-trailer
5 Maintenance
\tGeneral information
\tInspection and maintenance data
\tRecommendationsfor consumables
\tI nspection and maintenance overview
\tService plan as required
\t1000-hour service plan
\t3000-hour service plan
\t6000-hour service plan
\t9000-hour service plan
\tEngine
\tChecking the engine oil level
\tChanging the engine oil and engine oil filter
\tFuel\t
\tDraining water from the fuel filter
\tChanging the fuel filter
\tCleaning the fuel tank ventilation hose
\tCheck the coolant level
\tChange the coolant
\tCheck the coolant concentration
\tCleaning the water cooler and hydraulic oil cooler, and checking them for leaks
\tChecking the condition and secure positioning of the engine support and engine mounting
\tChecktheconditionoftheV-ribbedbelt
\tChanging the V-ribbed belt
\tChanging the toothed belt and tensioning pulley
\tChanging the water pump
\tChecking the toothed belt drive
\tChanging the air filter cartridge
\tChanging the air filter safety cartridge
\tCheck the dust discharge valve
\tCleaning the prefilter (special equipment)
\tCleaning the oil bath air filter (special equipment)
\tChange the oil in the oil bath air cleaner (Optional)
\tCheck the intake and exhaust pipes for leaks
\tChecking the particle filter system
\tGearbox
\tChecking the fastenings of the axle clamps and wheel motors
\tChecking and adjusting the side stops on the drive axle
\tChecking the drive axle bearings for wear
\tHydraulic pump: Checking the mounting on the engine
\tChassis, bodywork and fittings
\tCleaning the truck
\tBonnet
\tBottom plate
\tMaintainingthe heating system and air conditioning (special equipment)
\tChecking the seat belt for condition and function
\tChassis: Checking the mounting
\tChecking and oiling the bearing points and joints
\tTopping up the washer system container (special equipment)
\tChassis frame\t
\tChanging wheels
\tTightening the wheel fastenings
\tChecking the tyres for damage and foreign objects
\tChecking the tyre pressure
\tChecking the condition of the antistatic belt
\tCleaning and lubricating the steering axle, checking the mounting
\tOperating devices
\tChecking the parking brake for correct operation
\tChecking the pedal group
\tChecking the bellows at the actuating lever
\tElectrics
\tCheck the condition and secure positioning of electric cables, cable connectors and
\tconnections
\tBattery: condition check, disposal
\tHydraulics
\tHydraulic system: Checking the oil level
\tChanging the hydraulic oil
\tHydraulic system: Changing the filters
\tChecking the bleeder valve on the hydraulic tank for correct function
\tCheck the hydraulic system for leaks
\tCheck tilt cylinder bearings for wear
\tTilt cylinders: Checking the mounting
\tCheck the tension of double hoses
\tLoad lift system
\tWorking on the lift mast and at the front of the truck
\tCleaning and spraying the lift mast chain
\tChecking the mounting, condition and function of the lift mast, lift mast chains, lift
\tcylinders and end stops
\tAdjusting the lift mast chain
\tChecking the fork arms and fork arm safety devices
\tClean sideshift (special equipment) and grease, check fastening
\tChecking the sideshift (special equipment) for wear
\tCleaning and lubricating the fork prong positioner (special equipment), checking the
\tmounting
\tChecking the fork prong positioner (special equipment) for wear
\tSelf-help
\tOpening the cover to the electrical system
\tFuses for basic and special equipment
\tMain fuses in the engine compartment
\tDiagnostic connector
\tMalfunctions during operation
\tMalfunctions, causes and remedies: Diesel engine
\tMalfunctions, causes and remedies hydraulic system
\tJump start
\tTowing
\tShutting down
\tShutting down the truck
\tDisposal of old trucks\t
6 Technical data
\tOverview of dimensions
\tH20D-02type sheet, as at 01/2013
\tH25D-02type sheet, as at 01/2013
\tLift mast data type 1 85
\tTruck configuration
\tTyre variants and rim sizes
\tLoad capacity diagrams
\tAdditional capacity rating plate for attachments
\tNoise emission values
\tVibration characteristic values for bodily vibrations