Linde Lpg Forklift Truck 392-02 Series: H20T H25T H20CNG H25CNG Operating Instructions (User Manual) PDF Download

Original illustrated Facrory Operating Manual (User manual) for linde Forklift Truck 392-02 series with LPG Engines
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck


Covered models:
H20T-02
H25T-02
H20CNG-02
H25CNG-02


Format: ZIP
Icluded files:
\tLPG Truck original instruction, PDF, 245 pages
\tCustomized options, PDF, 22 pages
Language: English


Table of contebts:

1 Introduction
\tYour forklift truck
\tIntended use
\tImpermissible use
\tDescription of use and climatic conditions
\tClosing the LPG consoles without LPG cylinder fitted
\tSymbols used
\tTechnical description
\tReceivingthe industrial truck
\tLegal requirements for placing on the market
2 Safety
\tSafety guidelines
\tResidual risks
\tStability
\tIn the case of tip-over
\tHandling consumables
\tCompetent person
\tRegulations
\tSafety information on the LPG system
\tSafety guidelines for LPG (extract)
\tSafety measureswhen working on ignition systems
\tFit attachments
\tFork carriage emergency lowering
\tEmergency exit with attached rear window
3 Overview
\tIdentification plates
\tTruck overview
\tOperating devices
\tDisplay unit
\tSwitch panel
4 Operation
\tService plan before initial commissioning
\tRunning-in instructions
\tPre-shift checks
\tStandard equipment
\tEntering and exiting the truck
\tAdjusting the standard driver's seat and comfort driver's seat
\tAdjusting the height-adjustable comfort driver's seat
\tAdjusting the luxury driver's seat
\tAdjusting the armrest
\tAdjusting the steering column
\tSetting the clock
\tOpening the gas shut-off valve
\tSeat belt
\tStarting and stopping the internal combustion engine (dual-pedal operation)
\tClosing the gas shut-off valve
\tDriving (dual-pedal operation)
\tStarting and stopping the internal combustion engine (single-pedal operation)\t
\tClosing the gas shut-off valve
\tDriving (single-pedal operation)
\tSteering system
\tBrake system
\tSignal horn
\tJoystick with central lever operation
\tJoystick with single lever operation
\tSpecial equipment
\tDepressurisation
\tDriver's cab
\tLighting
\tWindscreen wiper
\tWindow heater
\tHeating system, air conditioning
\tLinde Forklift Data Management (LFM)
\tAdjusting the driver's seat with rotating device
\tLift mast positioning
\tSweeper function
\tWorking with a load
\tBefore picking up a load
\tAdjusting the fork arm distance
\tPicking up a load
\tTravelling with load
\tSetting down loads
\tTowing device
\tBefore exiting the truck
\tBefore leaving the truck
\tLoading/transporting
\tSecuring the hose pulley against rolling up
\tRemovingthe lift mast
\tDriving without the lift mast
\tLoading
\tTransportation by lorry or low-bed semi-trailer
5 Maintenance
\tGeneral points
\tInspection and maintenance data
\tRecommendationsfor consumables
\tInspection and maintenance overview
\tService plan as required
\t1000-hour service plan
\t3000-hour service plan
\t6000-hour service plan
\t9000-hour service plan
\tEngine
\tChecking the engine oil level
\tChanging the engine oil and engine oil filter
\tGas system: Checking the level
\tChanging an LPG single cylinder
\tChanging the LPG double cylinder (special equipment)
\tFilling the LPG tank (special equipment)
\tChanging the spark plugs
\tChanging the gas filter
\tCleaning the evaporator/pressure regulator
\tGas system: Checking settings and control
\tCarrying out a visual and odour inspection on the LPG system
\tChecking the LPG system for damage and leaks
\tChange the high-pressure gas hoses
\tCheck the coolant level
\tChange the coolant
\tCheck the coolant concentration
\tCleaning the water cooler and hydraulic oil cooler, and checking them for leaks
\tChecking the condition and secure positioning of the engine support and engine mounting
\tCheck the condition ofthe V-ribbed belt
\tChanging the V-ribbed belt
\tChanging the toothed belt and tensioning pulley
\tChanging the water pump
\tChecking the toothed belt drive
\tChanging the air filter cartridge
\tChanging the air filter safety cartridge
\tCheck the dust discharge valve
\tCleaning the prefilter (special equipment)
\tCleaning the oil bath air filter (special equipment)
\tChange the oil in the oil bath air cleaner (Optional)
\tCheck the intake and exhaust pipes for leaks
\tCheck the CO content in the exhaust gas
\tGearbox
\tChecking the fastenings ofthe axle clamps and wheel motors
\tChecking and adjusting the side stops on the drive axle
\tChecking the drive axle bearings for wear
\tHydraulic pump: Checking the mounting on the engine
\tChassis, bodywork and fittings
\tCleaning the truck
\tBonnet
\tBottom plate
\tMaintainingthe heating system and air conditioning (special equipment)
\tChecking the seat belt for condition and function
\tChassis: Checking the mounting
\tChecking and oiling the bearing points and joints
\tTopping up the washer system container (special equipment)
\tChassis frame
\tChanging wheels
\tTightening the wheel fastenings
\tChecking the tyres for damage and foreign objects
\tChecking the tyre pressure
\tChecking the condition ofthe antistatic belt
\tCleaning and lubricating the steering axle, checking the mounting
\tOperating devices
\tChecking the parking brake for correct operation
\tChecking the pedal group
\tChecking the bellows at the actuating lever
\tElectrics
\tCheck the condition and secure positioning of electric cables, cable connectors and

connections
\tBattery: condition check, disposal
\tHydraulics
\tHydraulic system: Checking the oil level
\tChanging the hydraulic oil
\tHydraulic system: Changing the filters
\tChecking the bleeder valve on the hydraulic tank for correct function
\tCheck the hydraulic system for leaks
\tCheck tilt cylinder bearings for wear
\tTilt cylinders: Checking the mounting
\tCheck the tension of double hoses
\tLoad lift system
\tWorking on the lift mast and at the front of the truck
\tCleaning and spraying the lift mast chain
\tChecking the mounting, condition and function of the lift mast, lift mast chains, lift

cylinders and end stops
\tAdjusting the lift mast chain
\tChecking the fork arms and fork arm safety devices
\tClean sideshift (special equipment) and grease, check fastening
\tChecking the sideshift (special equipment) for wear
\tCleaning and lubricating the fork prong positioner (special equipment), checking the mounting
\tChecking the fork prong positioner (special equipment) for wear
\tSelf-help
\tOpening the cover to the electrical system
\tFuses for basic and special equipment
\tMain fuses in the engine compartment
\tDiagnostic connector
\tMalfunctions during operation
\tMalfunctions, causes and remedies LPG engine
\tMalfunctions, causes, remedies: ultrasonic sensor
\tMalfunctions, causes and remedies hydraulic system
\tJump start
\tTowing
\tShutting down
\tPlacing the forklift truck into storage
\tDisposal of old trucks
6 Technical data
\tOverview of dimensions
\tType sheet H20T-02, as at 01/2013
\tH25T-02 type sheet, as at 01/2013
\tLift mast data type 1 85
\tTruck configuration
\tTyre variants and rim sizes
\tLoad capacity diagrams
\tAdditional capacity rating plate for attachments
\tNoise emission values
\tVibration characteristic values for bodily vibrations