Linde Lpg Forklift Truck 391 Series H14 H16 H18 H20 Operating Manual (User Manual) PDF Download

Original Illustrated Factory Operating Manual (User manual) for Linde Forklift Truck with LPG Engine 391 Series

Covered models:
H14T
H16T
H18T
H20T
H20/600T
H16LT
H20LT
H16CNG
H18CNG
H20CNG

Format: PDF, 292 pages
Language: English

Table of contents:

1 Introduction
\tYour forklift truck
\tIntended use
\tImpermissible use
\tDescription of use and climatic conditions
\tSymbols used
\tTechnical description\t
\tReceivingthe industrial truck
\tLegal requirements for placing on the market
2 Safety
\tSafety guidelines
\tResidual risks
\tStability
\tIn the case of tip-over
\tHandling consumables
\tCompetent person
\tRegulations
\tSafety information on the LPG system
\tSafety guidelines for LPG (extract)
\tSafety measureswhen working on ignition systems
\tFit attachments
\tFork carriage emergency lowering
\tEmergency exit with attached rear window
3 Overview
\tIdentification plates
\tTruck overview
\tOperating elements
\tDisplay unit
\tSwitch panel
4 Operation
\tService plan before initial commissioning
\tInstructions for running-in
\tPre-shift checks
\tStandard equipment
\tEntering and exiting the truck
\tAdjusting the driver's seat
\tAdjusting the steering column
\tSetting the clock
\tOpening the gas shut-off valve
\tSeat belt
\tStarting and stopping the internal combustion engine (dual-pedal operation)
\tClosing the gas shut-off valve
\tDriving (dual-pedal operation)
\tStarting and stopping the internal combustion engine (single-pedal operation)
\tClosing the gas shut-off valve
\tDriving (single-pedal operation)
\tSteering system
\tBrake system horn
\tJoystick with central lever operation
\tJoystick with single lever operation
\tSpecial equipment
\tJoystick with central lever operation and 3rd auxiliary hydraulics without toggle switch
\tJoystick with single lever operation and toggle switch-controlled 3rd auxiliary hydraulics
\tDepressurisation
\tAdjusting the driver's seat equipped with air suspension
\tAdjusting the driver's seat with rotating device
\tDriver's cabin
\tLighting
\tBlueSpot
\tWindscreen wiper
\tWindow heater
\tHeating system, air conditioning
\tLinde Forklift Data Management (LFM)
\tMast positioning
\tWorking under load
\tBefore taking up load
\tAdjusting the fork arm distance
\tPicking up a load
\tTravelling with load
\tSetting down loads
\tTowing device
\tBefore leaving the truck
\tLoading/Transporting
\tRemoving the lift mast
\tDriving without the lift mast
\tLoading the crane
\tTransportation by lorry or low-bed semi-trailer
5 Maintenance
\tGeneral points
\tInspection and maintenance data
\tRecommendationsfor consumables
\tI nspection and maintenance overview
\tService plan as required
\t1000 h service plan
\t3000 h Service plan
\t6000 h Service plan
\t9000 h Service plan
\tEngine
\tChecking the engine oil level
\tChanging the engine oil and engine oil filter
\tGas system: Checking the level
\tChanging the LPG cylinder
\tFilling the LPG tank (special equipment)
\tFilling the CNG tank (special equipment)
\tChanging the spark plugs
\tChanging the gas filter
\tCleaning the evaporator/pressure regulator
\tGas system: Checking settings and control
\tCNG system: Checking the high-pressure relief valve (special equipment)
\tCNG system: Performing a system check (special equipment)
\tCNG system: Performing a system service (special equipment)
\tCarrying out a visual and odour inspection on the LPG system
\tChecking the LPG system for damage and leaks
\tChange the high-pressure gas hoses
\tChecking the coolant level
\tChange coolant
\tChecking the coolant concentration
\tCleaning the water cooler and hydraulic oil cooler, and checking them for leaks
\tChecking the condition and secure positioning of the engine support and engine mounting
\tCheck the condition of the V-ribbed belt
\tChanging the V-ribbed belt
\tChanging the toothed belt and tensioning pulley
\tChanging the water pump
\tChecking the toothed belt drive
\tChanging the air filter cartridge
\tChanging the air filter safety cartridge
\tCheck the dust discharge valve
\tCleaning the prefilter (special equipment)
\tCleaning the oil bath air filter (special equipment)
\tChange the oil in the oil bath air cleaner (Optional)
\tCheck the intake and exhaust pipes for leaks
\tCheck the CO content in the exhaust gas
\tGearbox
\tDrive axle and wheel motors: Checking mounting
\tChecking and adjusting the side stops on the drive axle
\tChecking the drive axle bearings for wear
\tChecking the mounting of the hydraulic pump on the engine
\tChassis, bodywork and fittings
\tCleaning the truck
\tBonnet
\tFloorplate
\tMaintainingthe heating system and air conditioning (special equipment)
\tChecking the condition and correct function of the seat belt
\tChassis: Checking the mounting
\tChecking and oiling the bearing points and joints
\tTopping up the washer system container (special equipment)
\tChassis frame
\tWheel change
\tTighten the wheel bolts
\tChecking the tyres for damage and foreign objects
\tChecking the tyre pressure
\tChecking the condition of the antistatic belt
\tCleaning and lubricating the steering axle, checking the mounting
\tControls
\tChecking the parking brake for correct operation
\tChecking the pedal group
\tChecking the bellows at the actuating lever
\tElectrics
\tCheck the condition and secure positioning of electric cables, cable connectors and

connections
\tBattery: condition check, disposal
\tHydraulics
\tChecking the oil level in the hydraulic system
\tChanging the hydraulic oil
\tHydraulic system: changing the filter
\tChecking the bleeder valve on the hydraulic tank for correct function
\tCheck the hydraulic system for leaks
\tChecking the tilt cylinder bearings for wear
\tCheckthemountingofthetiltcylinders
\tChecking the hose carriage
\tChecking the pre-load of the double hoses
\tLoad lift system
\tWorking on the lift mast and at the front of the truck
\tCleaning and spraying the lift mast chain
\tChecking the mounting, condition and function of the lift mast, lift mast chains, lift
\tcylinders and end stops
\tAdjusting the lift mast chain
\tChecking the fork arms and fork arm safety devices
\tCleaning and lubricating the sideshift (special equipment), checking the fastening .
\tChecking the sideshift (special equipment) for wear
\tCleaning and lubricating the fork prong positioner (special equipment), checking the mounting
\tChecking the fork prong positioner (special equipment) for wear
\tSelf-help
\tOpen cover of electrical system
\tFuses for basic and special equipment
\tMain fuses in the engine compartment
\tDiagnostics connector
\tMalfunctions during operation
\tMalfunctions, causes and remedies: Gas engine
\tMalfunctions, causes, remedies: ultrasonic sensor
\tMalfunctions, causes and remedies hydraulic system
\tJump start
\tTowing
\tShutting down
\tPlacing the forklift truck into storage
\tDisposal of old trucks
6 Technical data
\tOverview of dimensions
\tType sheet H1 4T
\tType sheet H16T
\tType sheet H16CNG
\tTypesheetH18T
\tType sheet H18CNG
\tType sheet H20T
\tType sheet H20CNG
\tType sheet H20T-CT/600
\tType sheet H20CNG-CT/600
\tLift mast data model 181
\tTruck configuration
\tTyre variants and rim sizes
\tLoad capacity diagrams
\tAdditional capacity rating plate for attachments
\tNoise emission values
\tVibration characteristic values for bodily vibrations