Linde Ic-Engined Forklift Truck 391 Series: H14 H16 H18 H20 Service Training Manual PDF Download

Original Illustrated Service Training Manual for Linde IC-Engined Forklift Trucks with Diesel and LPG Engines 391 Series

Covered Models
H14D
H16D
H18D
H20D
H20/600D
H16LD
H18LD
H14T
H16T
H18T
H20T
H20/600T
H16CNG
H18CNG
H20CNG

Included:
Service Training Manual, 375 pages
Service Training Manual for CNG Model, 36 pages
Circuit Diagrams for diesel Trucks, 148 pages
Circuit Diagrams for LPG Trucks, 149 pages
Circuit Diagrams for CNG Trucks, 121 pages

Format: PDF
Language: English

Table of contents:

00 Product information
\tPreface
\tThe truck
\tTruck operation when using a shovel
02 Diagnostics
\tLHC overview
\tLHC basic structure
12 Engine
\tLPG engine
\tDescription of the drive
\tTechnical engine data, H14/16/18/20T, Series 391
\tEngine block
\tRibbed V-belt- removal and fitting
\tToothed belt- removal and fitting, tensioning
\tChecking the compression pressure
\tRemoving and installing the cylinder head
\tChecking hydraulic bucket tappets
\tCamshaft- removal and installation
\tCooling
\tCoolant -draining and filling
\tRemoving and installing the coolant thermostat
\tRemoving and installing the coolant pump
\tCoolant pump -Checking for wear
\tEngine electrics
\tThree-phase alternator
\tElectronic ignition system -Overview
\tShut-down due to lack of gas
\tLPG system
\tSafety guidelines for LPG (extract)
\tBasic rules when working with LPG
\tSealing plastic pipe unions
\tFunctions
\tLPG system - functions
\tShut-off valve -LPG
\tShut-off valve (solenoid valve) with gas filter
\tEvaporator -functions
\tMixer -functions
\tBasic setting of the mixer
\tSpeed control
\tLPG system with lambda control
\tExhaust gases -composition
\tLambda control system
\tChecking and adjusting the mixer
\tLeakage test on LPG system
\tLPG tank
\tLevel display with single replacement cylinders(special equipment)
\tBleeding the LPG tank
\tThe following safety measures must be observed
\tProcedure for bleeding
\tDiesel engine
\tDescription of the drive
\tBXT technical data
\tParticularities of the 1.9-litre engine
\tElectronic engine control
\tSensors
\tCoolant temperature sending unit 0B1
\tEngine speed sensor 0B2
\tActual speed sensor 1B1
\tFuel temperature sending unit 0B3
\tSuction pipe temperature sensor 0B4
\tNeedle stroke sensor 0B5
\tHeightsensor
\t0B3 control gate valve travel sensor
\tGlow plug system
\tPre-heater system
\tGlow plugs- engine 0R1
\tFuel supply
\tFuel quantity regulation
\tFuel quantity actuator 0B3
\tFuel shut-off valve 0Y1
\tInjection timing device- replacement of O-ring on cover
\tStart of injectionvalve 0Y2
\tStart of injection -governing
\tStart of injection -dynamic checking and setting
\tInjection nozzles -two-spring nozzle holder
\tInjection nozzles- removal and installation
\tOne-way restrictor
\tInjection system -overview
\tInjection system -supply voltage check
\tInjection pump - removal and refitting, Exchanging the toothed belt
\tRemoving and installing the injection pump
\tInjection pump - pump and toothed belt adjustment
\tEngine block
\tRibbed V-belt- removal and fitting
\tSealing ring on the belt pulley side -Removal and installation
\tRemoving and installing the crankshaft sealing flange
\tChecking the cylinder head
\tCylinder head -removal and fitting
\tCylinder head - checking the compression pressure
\tValve gear
\tChecking the oil pressure and oil pressure switch
\tOil sump - removal and installation
\tChecking hydraulic bucket tappets
\tCamshaft- removal and installation
\tCooling
\tCoolant -draining and filling
\tRemoving and installing the coolant thermostat
\tRemoving and installing the coolant pump
\tCoolant pump -Checking for wear
\tEngine electrics
\tThree-phase alternator
\tReplacing the engine control unit/ immobilizer
\tParticle filter
\tChecking the particle filter system (special equipment)
\tSelf-diagnostics
\tSelf-test - introduction
\tSelf-diagnostics -troubleshooting
\tStandardised measured value blocks
\tMeasured value block 01 - evaluation
\tMeasured value block 04 - evaluation
\tMeasured value block 05 -evaluation
\tMeasured value block 07 - evaluation
\tMeasured value block 10 - evaluation
\tMeasured value block 1 2 - evaluation
\tMeasured value block 13 -evaluation
20 Axles
\tDescription
\tTechnical data for drive unit
\tSystem overview
\tTraction drive
\tDrive unit - introduction
\tHydraulic adjustment with electronic activation
\tRetarder valve function
\tStart of variation of the variable displacement pump
\tStart of rotation of drive wheels
\tBypass valve
\tHydraulic diagnostics
\tOverview and explanations about diagnostics
\tHPV 55-02 pressures
\t- Measurements
\tChecking the hydrostatic traction drive
\tDismantling drive axle AH 20-03
\tDrive axle AH 20-03 - checking bearings and seals
\tDrive axle AH 20-03 - changing bearing
31 Chassis
\tMounting the drive axle
\tTorque strut
\tSpring elements
\tInstructions for working with gas springs
34 Driver's compartment
\tDriver's seat
\tDriver's seat controls
\tService instructions
42 Steering system
\tSteering system
\tSteering system - Function characteristics
\tSteering system - Checking
\tSteering axle - Design
\tSteering axle number
\tSteering axle - Removal and installation
\tRepairs to the steering axle
\tReplacing steering cylinder seals
\tStub axle
\tReplacement of wheel bearings
\tAdjusting the steering stop
49 Brake system
\tBrake system
\tBrake release valve
\tBrake cable pulls - Adjusting
\tChecking the brake system
50 Controls
\tAccelerator
\tFunction
\tReplacement
\tStop screws
\tJoystick
\tJoystick variants
\tFunctional description
\tReplacement
60 Electrics / Electronics
\tGeneral
\tSafety information for the electrical system
\tEMC- Electromagnetic compatibility
\tCAN bus
\tCAN bus connection assembly X15
\tElectrostatic charging
\tIdentifying components in electrical circuit diagrams
\tPin assignment for the LHC 10 controller with 121 contacts
\tCentral electrical system
\tLinde Hydraulic Control (LHC)
\tArrangement of the console to vehicle adaptor connectors
\tArrangement of relays and fuses for basic equipment and special

equipment
\tMain fuses in the engine compartment
\tDisplay unit up to 06/2010
\tDisplay unit until 06/2010
\tDisplay unit from 07/2010
\tDisplay unit
\tFan features
\tFans -Technical data
\tFan operation in emergency running mode
\tChecks
\tTesting the electronic controllers and components
\tLHC testing (truck control unit and lift control)
\tTesting the VW controller and immobiliser (WFS)
\tChecking wiring harness
\tTesting sensors
\tTesting the indicator unit
71 Working hydraulics
\tControl valve
\tOverview
\tOil volume for the auxiliary hydraulics
\tWorking hydraulic circuit diagram
\tFunction characteristics
\tCleaning work on the Linde control valve - multi-layer valve
\tPressure relief valve
\tEmergency lowering screw Lower
\tDepressurisation Auxiliary hydraulics 1and 2
\tChecking the function and safety system of the third auxiliary

hydraulics (special equipment)
81 Lift mast
\tLift mast
\tMeasuring the lifting speed
\tExtension sequence triplex mast
\tRemovingthe lift mast
\tAttaching the lift mast
\tDriving without the lift mast
\tLift mast chains
\tAdjust lift mast chain
\tRoller play
\tRemoval of slide pads -standard mast
\tRemoval of slide pads -duplex mast
\tRemoval of slide pads -triplex mast
\tLift cylinder (outer) - removal and installation
\tLift cylinder (centre) - removal and installation
\tLift cylinder -sealing
\tLine breakage protection
\tTilt cylinders
\tTilt cylinders disconnection
\tSeal tilt cylinder
\tInstall tilt cylinders
\tTilt angle sensor- function
\tSetting the tilt angle sensor
\tHose carriage
\tOperating principle
90 Special equipment
\tLighting
\tWorking spotlight position