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Lancia

Lancia Delta Integrale 1986-1993 Workshop Service Repair Manual

Lancia Delta Integrale 1986-1993 Workshop Service Repair Manual

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Vehicle data plateRef 381366
Brand
Lancia
Vehicle
Cars
Models covered
Delta, Delta Integrale
Years
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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๐Ÿท๏ธ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Generation:
First Generation
Production Years:
1986-1993
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Performance Hatchback, Rally Homologation Special
Competitive Analysis
Key Competitors:
Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16 (in terms of performance and rally heritage)
Key Features
Vehicle Focus:
Legendary rally car adapted for road use, known for its potent engine and advanced all-wheel-drive system.
Manual Value Proposition
Benefit For Owner:
Empowers owners to perform maintenance and repairs, saving costs and enhancing understanding of their vehicle.
Advantage Of Digital Format:
Instant access, cost-effective, allows printing of specific pages to avoid damage to the original digital file.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Model Variants:
All Integrale variants (e.g., 8v, 16v, Evoluzione I, Evoluzione II - assuming broad coverage)
Page Count
Estimated Page Count:
Comprehensive (hundreds of pages)
Manual Type
Type:
Workshop Service Repair Manual
Also Known As:
Service Manual, Repair Manual, Workshop Manual, Factory Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, tuning, repair of all components.
Transmission:
Manual and possibly automatic transmission repair, clutch, driveshafts, differentials.
Drivetrain:
All-wheel-drive system servicing, viscous couplings, center differentials.
Suspension:
Front and rear suspension systems, struts, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, wheel alignment.
Brakes:
Hydraulic system, ABS (if equipped), brake calipers, rotors, pads, parking brake.
Electrical System:
Comprehensive wiring diagrams, starter, alternator, battery, lighting, fuses, relays, sensors.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes.
Bodywork:
Body panel repair, door mechanisms, glass replacement, trim, corrosion prevention.
Interior:
Seating, dashboard, interior trim, HVAC system.
Procedures Included
Maintenance:
Periodic maintenance schedules, fluid changes, filter replacements, inspections.
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) if applicable.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds.
Wiring Diagrams:
Included, essential for electrical diagnostics and repairs.
Technical Depth
Depth:
Professional-level detail suitable for technicians and advanced DIY enthusiasts.
User Level:
Professional technicians and DIY mechanics.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding Type:
Digital (N/A for download)
Paper Type
Paper Type:
Digital (N/A for download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Archive Utility Requirement:
WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Code 1:
155 hp: Tipo 155.40 (1995cc, 8v, Turbocharged)
Engine Code 2:
200 hp: Tipo 160.540 (1995cc, 16v, Turbocharged)
Engine Code 3:
210 hp (Evoluzione I): Tipo 160.540 variant
Engine Code 4:
215 hp (Evoluzione II): Tipo 160.540 variant
Performance
Horsepower Range:
155 - 215 HP
Torque Peak Torque:
Varies by engine variant (e.g., 270 Nm for 8v, 290-300 Nm for 16v/Evo)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection (specifics depend on year/model).
Fuel Type:
Unleaded Gasoline (RON 98 recommended)
Engine Layout
Configuration:
Inline-4 cylinder, transverse mounting.
Aspiration:
Turbocharged and Intercooled.
Valvetrain:
SOHC (8v), DOHC (16v).
๐Ÿ”ง Transmission
Standard
Type:
5-speed Manual
Optional
Type:
Automatic transmission was rarely offered or not available on Integrale models.
Features
Drivetrain:
Advanced Permanent All-Wheel Drive (AWD) with viscous coupling and Torsen differentials (later models).
Gear Ratios
Ratio Details:
Specific gear ratios vary by model and are detailed in the manual.
Fluid Specifications
Gearbox Oil:
Refer to manual for specific SAE viscosity and API GL-4/GL-5 rating, likely a high-quality synthetic.
Differential Oil:
Refer to manual for specific SAE viscosity and API GL-5 rating, likely a high-quality synthetic.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 3950-4050 mm (varies slightly by sub-model)
Width:
Approx. 1700-1770 mm (Evo models are wider)
Height:
Approx. 1370-1400 mm
Wheelbase:
Approx. 2480 mm
Weights
Curb Weight:
Approx. 1200-1300 kg
Gross Vehicle Weight:
Refer to manual for specific GVWR
Dimensions
Tire Size Standard:
Commonly 195/55 VR15, 205/50 VR15, 205/45 ZR16 (varies by model)
Wheel Bolt Pattern:
5x98
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Limited official modern crash test data available; designed in an era with less stringent requirements.
Active Features
Braking:
Ventilated front discs, solid rear discs; ABS optional/standard on later models.
Passive Features
Airbags:
Driver airbag typically optional or standard on later models; passenger airbag rare.
Body Structure:
Reinforced chassis and safety cage for rally homologation.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; CD players were rare or aftermarket additions.
Dashboard Features:
Analog gauges for speed, RPM, oil pressure, boost gauge, temperature, fuel level. Often includes sport seats.
Driver Assistance
ABS:
Anti-lock Braking System available on later models or as an option.
AWD:
Advanced all-wheel-drive system is the primary 'technology' feature.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 km or 6-12 months, depending on driving conditions.
Timing Belt:
Recommended replacement every 60,000-90,000 km or 4-5 years due to potential failure.
Spark Plugs:
Replace based on mileage and plug type, refer to manual.
Other Scheduled Maintenance:
Coolant flush, brake fluid flush, differential fluid changes, chassis lubrication (if applicable).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-50, 15W-50) and API classification (e.g., SG/SH), often a high-performance synthetic recommended for turbocharged engines.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4, low-viscosity, high-performance fluid recommended.
Power Steering Fluid:
Refer to manual for specific type (e.g., ATF Dexron II/III or specialized hydraulic fluid).
Known Issues
Common Problems:
Turbocharger wear/failure, fuel injector clogging, clutch wear, differential seal leaks, electrical gremlins, suspension component wear, rust (particularly wheel arches, sills).
Turbo Maintenance:
Requires proper warm-up and cool-down procedures, regular oil and filter changes.
๐Ÿ“š Vehicle History
Brand Heritage
Marque Legacy:
Lancia has a rich motorsport heritage, particularly in rallying.
Model Evolution
Integrale Development:
Evolved from the Lancia Delta, incorporating wider bodywork, more powerful turbocharged engines, and advanced AWD systems for rally dominance.
Key Milestones:
Introduction of 8v turbo, followed by the 16v, then the Evoluzione I and II models, each improving performance and handling.
Production
Production Location:
Italy
Rally Success:
The Lancia Delta Integrale is one of the most successful rally cars of all time, winning multiple World Rally Championships.
๐Ÿ† Awards & Recognition
Recognitions
Rally Championships:
Multiple World Rally Championship manufacturer titles for Lancia during the Delta's era.
Automotive Press Acclaim:
Widely praised for performance, handling, and rally pedigree upon release.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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