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Lancia

Lancia Delta Integrale Workshop Service Repair Manual

Lancia Delta Integrale Workshop Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 311616
Brand
Lancia
Vehicle
Cars
Models covered
Delta, Delta Integrale
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
👋 Introduction
Market Position
Market Position:
Essential resource for Lancia Delta Integrale owners and independent workshops performing maintenance and repairs on this iconic rally homologation special.
Competitive Analysis
Competitive Analysis:
This manual provides comprehensive coverage typically found in official dealership workshop manuals, offering a significant advantage over generic repair guides for enthusiasts and professionals alike.
Key Features
Key Features:
• Complete workshop procedures
• Step-by-step instructions
• Detailed diagrams and illustrations
• Exploded views
• Electrical schematics
• Torque specifications
• Fluid capacities
• Technical data
• Printable pages for workshop use
📋 Manual Details
Coverage Areas
Systems Covered:
• General Information
• Engine
• Injection- Ignition / Injection System
• Clutch
• Gearbox
• Suspension System
• Wheels
• Braking System
• Control Driving Instructions
• Air Temp Control System
• Electrical System
• Bodywork
• Exploded Views & Diagrams
Procedures Included:
• Basic maintenance (e.g., spark plug changes)
• Engine rebuilding
• Injection system diagnostics and repair
• Ignition system diagnostics and repair
• Clutch replacement and adjustment
• Gearbox maintenance and repair
• Suspension system servicing and alignment
• Brake system repair and fluid replacement
• Wheel bearing service
• Electrical system troubleshooting
• Bodywork repair guidance
• Torque setting specifications
• Fluid capacity specifications
• Spare parts illustration and identification
• Step-by-step repair instructions
• Detailed diagrams and illustrations
• Exploded view diagrams
Additional Coverage:
• General Information (vehicle identification, safety precautions, general maintenance)
• Engine (mechanical components, lubrication, cooling, fuel system, exhaust system)
• Ignition/Injection System (ECU, sensors, actuators, troubleshooting)
• Clutch (operation, adjustment, replacement)
• Gearbox (removal, installation, internal components, maintenance)
• Suspension System (front and rear suspension, steering, alignment)
• Wheels (rims, tires, wheel bearings, bolt patterns)
• Braking System (hydraulic components, pads, discs, parking brake)
• Control Driving Instructions (operation of controls, instrumentation)
• Air Temp Control System (HVAC system diagnosis and repair)
• Electrical System (wiring diagrams, components, troubleshooting, battery, alternator, starter)
• Bodywork (panels, trim, doors, windows, seats, structural components)
• Exploded Views & Diagrams (detailed illustrations for part identification and assembly)
• Torque Settings (critical tightening values for fasteners)
• Fluid Capacities (correct fluid types and volumes for all systems)
Page Count
Page Count:
Not specified (comprehensive collection)
Manual Type
Manual Type:
Workshop Service Repair Manual
Manual Purpose:
Designed for workshop technicians and skilled DIY mechanics, offering in-depth guidance for repairs and maintenance.
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Technical Depth
Technical Depth:
Extremely detailed, covering all workshop procedures from basic maintenance to engine rebuilding.
Diagram Detail Level:
Detailed step-by-step diagrams and exploded views for component identification and assembly/disassembly procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable pages
Binding Type
Binding Type:
N/A (digital format)
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, Turbocharged
Engine Displacement:
1995 cc (2.0 Liters)
Performance
Horsepower:
Evoluzione 1: 205 HP (151 kW); Evoluzione 2: 215 HP (158 kW)
Torque:
Evoluzione 1: 217 lb-ft (294 Nm); Evoluzione 2: 224 lb-ft (304 Nm)
Fuel System
Fuel System:
Bosch Motronic electronic fuel injection (EFI)
Ignition System
Ignition System:
Electronic ignition system
Engine Variant Evo1
Engine Code Evo1:
160 HF Turbo 8v, 160 HF Turbo 16v, 160 HF Turbo Evoluzione, 160 HF Turbo Evoluzione II
Engine Variant Evo2
Engine Code Evo2:
160 HF Turbo Evoluzione II
Cooling System
Cooling System Type:
Liquid-cooled, pressurized system with fan assistance.
Turbocharger
Turbocharger System:
Garrett T3 or similar, intercooled.
Fuel Type
Fuel Type:
Unleaded gasoline (RON 98 recommended for optimal performance).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Features
Drivetrain:
All-Wheel Drive (AWD) with Viscous Coupling Center Differential and Torsen Rear Limited-Slip Differential
Gear Ratios
Gear Ratios Typical:
First: 3.167, Second: 1.944, Third: 1.310, Fourth: 0.971, Fifth: 0.778, Reverse: 3.000 (Typical values, refer to manual for specific model year)
Final Drive Ratio
Final Drive Ratio Typical:
4.300 (Typical value, refer to manual for specific model year)
📐 Dimensions
Exterior
Length:
Approx. 3940-4050 mm (varies by variant)
Width:
Approx. 1770-1800 mm (varies by variant)
Height:
Approx. 1370-1410 mm (varies by variant)
Weights
Curb Weight:
Approx. 1270-1340 kg (varies by variant)
Wheelbase
Wheelbase:
Approx. 2475-2480 mm (varies by variant)
Track Width
Front Track:
Approx. 1480-1520 mm (varies by variant)
Rear Track:
Approx. 1450-1500 mm (varies by variant)
Ground Clearance
Ground Clearance:
Approx. 130-150 mm (varies by variant and suspension setup)
🛡️ Safety Features
Passive Features
Seat Belts:
Three-point seat belts with pre-tensioners
Airbags:
Driver and passenger airbags (on later models/markets)
Chassis Design:
Reinforced safety cell and crumple zones
Active Features
Braking System Type:
Front: Ventilated discs; Rear: Solid discs. ABS standard on later Evoluzione models.
Steering Type:
Power-assisted rack and pinion.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette player (factory fitted options may vary).
Driver Assistance
ABS:
Standard on later models, optional on earlier variants.
Connectivity
Connectivity Features:
N/A (circa 1990s technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 km or 6-12 months, depending on usage and oil type. Refer to manual for specific recommendations.
Timing Belt Replacement:
Every 50,000-75,000 km or 5 years. Crucial for this engine due to interference design. Refer to manual for precise interval.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 15W-50, depending on climate. Specific Lancia approval may be cited. Refer to manual.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a long-life or pink coolant. Refer to manual for specific type and mixture ratio.
Brake Fluid Specification:
DOT 4
Gearbox Oil Specification:
API GL-4 or GL-5, specific viscosity grade (e.g., 75W-90 or 80W-90). Refer to manual.
Transfer Case Oil Specification:
API GL-4 or GL-5, specific viscosity grade. Refer to manual.
Differential Oil Specification:
API GL-5, specific viscosity grade. Refer to manual.
Power Steering Fluid Specification:
ATF Dexron II or equivalent. Refer to manual.
Known Issues
Known Issues:
• Turbocharger wear and oil leaks
• Head gasket failures
• Suspension component wear (bushings, ball joints)
• Rust and corrosion, particularly on sills, wheel arches, and floor pans
• Wear on AWD system components (viscous coupling, differentials)
• Fuel injector clogging
• Ignition system component failures
• Wear on clutch and gearbox synchromesh rings
Filters
Oil Filter Part Number Example:
Mann-Filter W712/5, Bosch 0 986 452 029 (Examples for reference, confirm with manual/parts catalog)
Air Filter Part Number Example:
Mann-Filter C2024/2, Bosch 1 457 429 603 (Examples for reference, confirm with manual/parts catalog)
Spark Plugs
Spark Plug Specification:
Bosch W7DC or equivalent. Gap: 0.7-0.8 mm. Refer to manual.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Lancia has a rich history in motorsport, particularly rallying, with the Delta platform forming the basis of numerous championship-winning vehicles.
Model Evolution
Model Evolution:
The Delta Integrale was developed from the Lancia Delta hatchback for Group A homologation in rallying. It evolved through several stages, including the 8v, 16v, Evoluzione 1, and Evoluzione 2, each offering increased performance and revised aerodynamics.
Production
Production Years:
1987-1994 (for the Integrale variants)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Rally Championships:
World Rally Championship (WRC) Constructor's Titles: 1987, 1988, 1989, 1990, 1991, 1992.
Model Recognition:
Widely regarded as one of the greatest rally cars of all time and a highly desirable modern classic.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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