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Kawasaki

Kawasaki KLE650CAF 2010 Service Repair Workshop Manual

Kawasaki KLE650CAF 2010 Service Repair Workshop Manual

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$16.99
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Vehicle data plateRef 78012
Brand
Kawasaki
Vehicle
Motorcycle
Models covered
KLE650CAF, Misc, Motorcycles
Years
2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLE650
Model Variant:
CAF
Year:
2010
Codes
Chassis Code:
KLE650CAF
👋 Introduction
Market Position
Vehicle Segment:
Lightweight Adventure/Sport Touring Motorcycle
Target Audience:
Riders seeking versatility for commuting, touring, and light off-road excursions
Competitive Analysis
Key Competitors 2010:
Suzuki V-Strom DL650, Honda Transalp XL700V, BMW F650GS (single-cylinder variants)
Key Features
Model Appeal:
Balance of performance, comfort, fuel economy, and ruggedness for all-around use
Manual Value Proposition:
Empowers owners and technicians with detailed, manufacturer-level repair and maintenance information
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
Estimated 400-500 pages (typical for this model year service manual)
Manual Type
Manual Classification:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine troubleshooting
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets), troubleshooting
Chassis Suspension:
Front fork, rear shock absorber, swingarm, steering system, wheel bearings
Braking System:
Front and rear brake systems (hydraulic, caliper, master cylinder, fluid), ABS system (if equipped)
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system, ignition system, lighting system, instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, emissions control related to fuel delivery
Bodywork Frame:
Fairings, seat, fuel tank, fenders, frame inspection, minor body repairs
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake fluid flush, coolant flush
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic flowcharts, common fault identification and resolution for various systems
Technical Depth
Diagnostic Capability:
Advanced diagnostics including electrical system testing, fuel system pressure testing, and component performance checks
Rebuild Scope:
Complete engine and transmission disassembly, inspection, repair, and reassembly procedures
Electrical Diagrams:
Detailed wiring diagrams for all electrical circuits
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages
Print Quality
Print Readability:
Designed for clear printing with legible diagrams and text
Binding Type
Binding Digital:
N/A (Digital PDF format)
Paper Type
Paper Digital:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, V-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower:
Approx. 64 hp @ 8,000 rpm (specification may vary by region)
Torque:
Approx. 45 lb-ft @ 6,500 rpm (specification may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Capacity W Filter Change:
3.1 Liters (3.3 US qt)
Recommended Oil Viscosity:
10W-40 API SG or higher
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed sequential
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Length:
2,225 mm (87.6 in)
Width:
800 mm (31.5 in)
Height:
1,395 mm (54.9 in)
Wheelbase:
1,455 mm (57.3 in)
Weights
Curb Weight:
210 kg (463.0 lbs)
Fuel Tank Capacity:
15 Liters (4.0 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (ABS model)
Active Features
Braking System Type:
Dual hydraulic disc front, single hydraulic disc rear
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, gear position indicator (if equipped), various indicator lights
Driver Assistance
ABS:
Available as an option for enhanced braking control.
Connectivity
Charging Port:
N/A (Not typically equipped from factory, often aftermarket accessory)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,600 km) or 6 months
Air Filter Check:
Check every 12,000 miles (19,200 km), replace as needed
Spark Plug Replacement:
Every 12,000 miles (19,200 km)
Coolant Flush Interval:
Every 24,000 miles (38,400 km) or 24 months
Fluid Specifications
Coolant Type:
Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 10W (refer to manual for exact capacity and level)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, clutch plates, fork seals
Potential Electrical Concerns:
Some owners report issues with the regulator/rectifier unit failing over time, leading to charging problems.
Engine Vibrations:
The parallel-twin engine can produce noticeable vibrations, particularly at certain RPM ranges, which is characteristic of the design.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Long-standing reputation for reliable and performance-oriented motorcycles across various segments.
Model Evolution
Kle Series Origin:
The KLE series has a lineage dating back to the early dual-purpose motorcycles, evolving with modern technology.
Kle650 Generation:
The 2010 model represents a mature iteration of the Versys platform, refined for performance and versatility.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Publications 2010:
Praised by various motorcycle publications for its versatility, value, and enjoyable riding character.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its reliability and capability across diverse riding conditions.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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