Jungheinrich Electric Lift Truck EFG-Series: 213 215 216(K) 218(K) 220 316(K) 318(K) 320 from 10.2014 Operating and Maintenance Instructions

🏷️ Basic Information

Make:

Jungheinrich

Model Series:

EFG-Series

Covered Models:

213, 215, 216(K), 218(K), 220, 316(K), 318(K), 320

Production Start Year:

2014

Product Type:

Operating and Maintenance Instructions

👋 Introduction

Product Category:

Electric Counterbalance Forklift Trucks

Documentation Value:

Essential for safe operation, maintenance, and repair of Jungheinrich EFG-Series electric lift trucks.

Vehicle Type:

Electric Counterbalance Forklift Truck

Powertrain Type:

Electric

📋 Manual Details

Content Overview:

Correct Use and Application, Truck Description, Transport and Commissioning, Battery Servicing, Operation, Industrial Truck Maintenance

Total Pages:

243

Type:

Factory Original Illustrated Operating and Maintenance Instructions

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain And Hydraulics:

Travel direction definition, Assemblies and Functional Description, Mast versions, Hydraulic system, Electric steering oil, Gear oil

Electrical And Control:

Electrical Requirements, Control panel with display unit, Armrest control panel, Side compartment control panel, Display unit, Electrical fuses, Electrical system working

Battery And Charging:

Battery Servicing, Recharging, Replacement, Safety Regulations for Lead-Acid Batteries, Battery types, Battery dimensions, Charging procedures, Battery removal and installation methods

Chassis And Operator Interface:

Assembly Overview, Identification Points, Data Plates, Truck Capacity Plate, Attachment Capacity Plate, Operator position setup, Seat Belt, Forks adjustment and replacement

Operation:

Correct application, Approved application conditions, Proprietor responsibilities, Truck operation safety, Preparing for operation, Entry and exit, Parking securely, Emergency Disconnect, Travel, Steering, Brakes, Lifting, transporting and depositing loads, Operating lift mechanism and integrated attachments, Operating additional attachments (SOLO-PILOT, Multi Pilot)

Maintenance And Repair:

Operational Safety and Environmental Protection, Maintenance Safety Regulations, Lubricants and Lubrication Schedule, Consumables handling, Maintenance and repairs preparation, Lifting and jacking up safely, Opening rear panel, Wheel mounting check, Wheel replacement, Hydraulic system maintenance, Hydraulic oil filter replacement, Ventilation/discharge filter replacement, Electric steering oil level check, Electric steering oil filter replacement, Gear oil level check, Heating system maintenance, Window washer system refill, Electrical fuse checking, Cleaning, Electrical system work, Restoring to service after maintenance

Transport And Commissioning:

Transport procedures, Truck laden handling, Center of gravity definition, Lifting by crane, Loading with other industrial trucks, Securing during transport, First-time truck use

Troubleshooting And Disposal:

Troubleshooting common issues, Operating without own drive system, Emergency lowering, Decommissioning procedures, Safety tests, Final decommissioning and disposal, Human vibration measurement

Diagnostic Capability:

Detailed troubleshooting guides for operational and maintenance issues.

Repair Scope:

Covers routine maintenance, component replacement, and repair of hydraulic, electrical, and mechanical systems.

Information Detail:

Includes high-quality images, circuit diagrams, technical specifications, and detailed step-by-step instructions.

📊 Manual Specifications

Digital Format:

PDF

Printability:

Printable

Text Search:

Searchable Text

Image Quality:

High quality images

Electrical Schematics:

Circuit diagrams included

⚙️ Engine Specifications

Engine Type:

Electric Motor (details specific to each model variant not fully specified in provided product info, but covered in manual)

Performance Data Coverage:

Manual includes performance data, but specific values require consulting the full manual for each model (e.g., lift speed, travel speed).

Energy Source:

Battery Power

🔧 Transmission

Transmission Type:

Electric Drive System (details in manual cover specific configurations)

📐 Dimensions

Dimension Coverage:

Manual includes specifications for dimensions.

Weight Coverage:

Manual includes specifications for weights (e.g., unladen weight, maximum load).

Mast Data Coverage:

Manual details various mast versions.

Tyre Specifications Coverage:

Manual specifies tyre types.

🛡️ Safety Features

Safety Standards Coverage:

Manual references EN norms for safety.

Operational Safety:

Includes safety regulations for operation, emergency disconnect, parking securely.

Operator Protection:

Covers seat belts, operator position setup, and potentially features like overhead guards (implied by manual content).

💡 Technology Features

Operator Interface:

Features a control panel with a display unit for operational information and truck status.

Assistance Systems Coverage:

Manual lists various optional assistance systems that can be fitted.

Optional Features:

Covers optional equipment like CanCode Keypad, camera systems, and control layouts that enhance functionality.

Control Options:

Details control panels (armrest, side compartment), SOLO-PILOT, and Multi Pilot controls for attachments.

🔧 Maintenance

Maintenance Scheduling:

Manual includes maintenance checklists and schedules for different model groups (EFG 213-220 and EFG 316-320).

Lubricant Coverage:

Details lubricants and a lubrication schedule for various components.

Troubleshooting Scope:

Includes a dedicated troubleshooting section to identify and resolve common operating issues.

Specific Maintenance Items:

Lift chains, hydraulic system, wheels, electrical system fuses.

📚 Vehicle History

Manufacturer Focus:

Jungheinrich is a leading global manufacturer of material handling equipment, forklifts, and warehouse technology.

Series Introduction:

The EFG-Series represents Jungheinrich's line of electric counterbalance forklifts, known for efficiency and performance.

🏆 Awards & Recognition

Industry Recognition:

Jungheinrich products are generally recognized for their quality, efficiency, and ergonomic design in the material handling industry.