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Hyster

Hyster IC Engined Forklift E004 Series: S3.50XM (S70XM) S4.00XM (S80XM) S4.50XM (S100XM) S5.50XM (S120XM) Spare Parts List

Hyster IC Engined Forklift E004 Series: S3.50XM (S70XM) S4.00XM (S80XM) S4.50XM (S100XM) S5.50XM (S120XM) Spare Parts List

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Vehicle data plateRef 84405
Brand
Hyster
Vehicle
Material Handling
Models covered
E004, Forklifts, S100XM, S120XM, S3.50XM, S4.00XM, S4.50XM, S5.50XM, S70XM, S80XM
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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This manual pertains to the Hyster E004 Series IC Engined Forklift Trucks, including models such as the S3.50XM (S70XM), S4.00XM (S80XM), S4.50XM (S100XM), and S5.50XM (S120XM) variants. Hyster, a recognized leader in material handling equipment, has engineered these forklifts for robust performance and reliability in demanding industrial environments. This illustrated factory spare parts list provides comprehensive coverage of the vehicle's core systems, including the frame, engine, fuel, electrical, transmission, steering, brake, and hydraulic systems, as well as detailed breakdowns for various mast configurations. Its design emphasizes durability and operational efficiency, making it a dependable choice for material handling operations. The purpose of this manual is to serve as an authoritative reference for identifying and sourcing all necessary replacement parts for the Hyster E004 Series forklifts. It contains detailed illustrations, component listings, and part numbers across 462 pages, facilitating accurate identification and procurement for maintenance and repair. The manual covers a wide array of components, from engine and transmission parts to hydraulic elements and mast assemblies, ensuring that technicians and owners can maintain the integrity and functionality of their equipment. Its searchable text format and printable nature enhance usability, providing quick access to critical information required for keeping these industrial workhorses operational.
🏷️ Basic Information
Identification
Make:
Hyster
Model Series:
E004 Series IC Engined Forklift Trucks
Covered Models:
S3.50XM (S70XM), S4.00XM (S80XM), S4.00XM BCS (S80XM BCS), S4.50XM (S100XM), S4.50XM BCS (S100XM BCS), S5.50XM (S120XM), S5.50XMS (S120XMS), S5.50XMSPRS (S120XMSPRS)
Product Type:
Spare Parts List
Codes
Product Name:
Hyster IC Engined Forklift Truck E004 Series: S3.50XM (S70XM) S4.00XM (S80XM) S4.50XM (S100XM) S5.50XM (S120XM) Spare Parts List
👋 Introduction
Market Position
Product Category:
Industrial Equipment Spare Parts Catalog
Competitive Analysis
Value Proposition:
Provides essential, original factory documentation for maintenance and repair, ensuring operational continuity and correct part sourcing for Hyster E004 series forklifts.
Key Features
Feature Highlight:
Original illustrated factory parts list, high-quality images, circuit diagrams, and searchable text enhance usability for technicians and owners.
Scope:
Covers a wide range of Hyster IC-engined forklift models, ensuring broad applicability for fleet management and individual unit upkeep.
📋 Manual Details
Coverage Areas
Systems Covered:
Frame, Engine, Fuel System, Electrical System, Transmission, Steering System, Brake System, Hydraulic System, Mast (Two Stage Limited Free-Lift, Two Stage Full Free-Lift, Three Stage Full Free-Lift), Options
Page Count
Page Count:
462
Manual Type
Manual Type:
Illustrated Factory Spare Parts List
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Frame Assembly:
Detailed breakdown of chassis components, structural integrity elements, and mounting hardware.
Engine Systems:
Covers engine components, cooling systems, exhaust systems, and related accessories for applicable internal combustion engines.
Fuel Systems:
Details on fuel tanks, lines, filters, pumps, and injectors for gasoline or diesel engines.
Electrical Systems:
Includes wiring diagrams, component identification (starter, alternator, battery, lighting), and control modules.
Transmission Systems:
Parts breakdown for hydrostatic or powershift transmissions, including torque converter, drive shafts, and associated components.
Steering Systems:
Covers steering columns, linkages, hydraulic pumps, cylinders, and associated valving.
Brake Systems:
Details on brake assemblies, master cylinders, brake lines, parking brake mechanisms, and related hardware.
Hydraulic Systems:
Includes diagrams and component listings for hydraulic pumps, cylinders, control valves, filters, hoses, and hydraulic fluid reservoirs for lift and tilt functions.
Mast Assemblies:
Comprehensive parts listings for two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift mast configurations, including channels, rollers, chains, and lift cylinders.
Options And Accessories:
Covers specific components and configurations related to optional equipment and variations.
Numerical Index:
A numerical index is provided for efficient lookup of part numbers.
Procedures Included
Part Identification:
Detailed visual identification of every replaceable part with corresponding part numbers.
Assembly Disassembly Guidance:
Illustrations and component arrangement aiding in the correct assembly and disassembly of various systems.
Troubleshooting Support:
While primarily a parts list, the organized structure and component details implicitly aid in troubleshooting by identifying correct parts for replacement.
Technical Depth
Depth Of Coverage:
Comprehensive parts catalog with detailed illustrations and part numbers for all major systems and components of the specified Hyster forklift models.
Diagrams:
Features high-quality images and circuit diagrams crucial for accurate part identification and system understanding.
Data Accuracy:
Original factory documentation ensures accuracy of part numbers and component specifications for reliable repairs and maintenance.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, allowing users to create hard copies of specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
Searchable Text, facilitating quick access to specific part numbers, component names, or system information.
Compatibility
Operating Systems:
Compatible with Windows (WIN) and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Internal Combustion (IC) Engined
Performance
Performance Details:
Specific engine model details (e.g., displacement, horsepower, torque) are not explicitly listed in the product description but would be detailed within the manual's engine section, likely covering common industrial engines like Mazda or Nissan variants used by Hyster.
Fuel System
Fuel System Type:
Covered in detail, likely including gasoline or diesel fuel delivery and injection systems.
Engine Variants
Engine Options:
The manual covers engine-related parts for various IC engine configurations likely fitted to these models, without specifying exact engine makes or models in the product description.
🔧 Transmission
Standard
Transmission Type:
Likely hydrostatic or powershift transmissions, common in Hyster forklifts of this era. Specific details found within the manual.
Optional
Optional Transmissions:
Not specified, but manual may detail variations if applicable.
Features
Transmission Features:
Components related to torque converter, drive shafts, and control mechanisms are detailed.
Component Breakdown
Transmission Components:
Includes parts for torque converters, gear sets, clutches, seals, and control linkages specific to Hyster transmissions.
📐 Dimensions
Exterior
Lift Capacities:
Nominal lift capacities indicated by model numbers: S3.50XM (7000 lbs / 3500 kg), S4.00XM (8000 lbs / 4000 kg), S4.50XM (10000 lbs / 4500 kg), S5.50XM (12000 lbs / 5500 kg). Specific dimensions like overall length, width, and height would be available within the manual's frame or mast sections.
Weights
Operating Weight:
Weight specifications for various configurations would be detailed in the manual, typically relating to the frame and mast types.
Mast Types
Mast Configurations Covered:
Details parts for Two Stage Limited Free-Lift, Two Stage Full Free-Lift, and Three Stage Full Free-Lift masts.
🛡️ Safety Features
Ratings
Safety Standards:
As an industrial forklift, adherence to ANSI B56.1 standards for powered industrial trucks would be implicit. Specific safety features and components are detailed within the manual.
Active Features
Active Safety Components:
Components related to braking systems, steering control, and hydraulic safety valves are covered.
Passive Features
Passive Safety Components:
Frame integrity, operator compartment elements, and mast guarding components are illustrated.
💡 Technology Features
Infotainment
Infotainment Systems:
Industrial forklifts of this nature typically do not feature complex infotainment systems. Focus is on operational controls and safety indicators.
Driver Assistance
Driver Assistance Features:
Basic operational aids and safety systems like brake systems, lighting, and horn components are covered by this parts list.
Connectivity
Connectivity Features:
No advanced connectivity features are expected on forklifts of this specification and era.
🔧 Maintenance
Service Intervals
Maintenance Scheduling:
While this is a parts list, it is the foundational document for performing maintenance. Recommended service intervals (e.g., oil changes, filter replacements, lubrication) for the specific engine, transmission, and hydraulic systems would be detailed in a separate Hyster service manual, but this parts list is essential for sourcing the correct replacement parts required during those services.
Fluid Specifications
Fluid Types And Capacities:
Specific fluid types (engine oil, hydraulic fluid, transmission fluid, coolant) and their capacities are not listed here but are critical information found within the complete service manual, and parts for these systems are identifiable in this catalog.
Known Issues
Common Wear Items:
This parts list inherently covers common wear items such as filters, seals, bearings, mast rollers, and hydraulic components, enabling proactive replacement.
Filter Part Numbers
Filter Identification:
This manual would contain part numbers for all necessary filters (engine oil, fuel, hydraulic, air).
Repair Parts
Replacement Parts Availability:
Crucial for sourcing genuine or compatible replacement parts for all covered systems, ensuring proper repair and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Hyster Company is a globally recognized manufacturer of forklifts and material handling equipment with a long history of innovation and reliability.
Model Evolution
E004 Series Context:
The E004 series likely represents a generation of Hyster IC forklifts known for robust construction and reliable performance in demanding industrial environments. Specific production years are not given but this series would have been prevalent in the late 20th or early 21st century.
Production
Manufacturing Locations:
Hyster forklifts are manufactured globally; specific locations for this series are not detailed in the product info.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model series are not detailed, but Hyster as a brand consistently receives recognition for product durability and innovation in material handling.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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