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Hyster

Hyster IC Engined Forklift C004 Series: S3.00E (S60E) S3.50E (S70E) S4.00E (S80E) S5.00E (S100E) S5.50E (S120E) Spare Parts List

Hyster IC Engined Forklift C004 Series: S3.00E (S60E) S3.50E (S70E) S4.00E (S80E) S5.00E (S100E) S5.50E (S120E) Spare Parts List

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Vehicle data plateRef 570194
Brand
Hyster
Vehicle
Material Handling
Models covered
C004, C004 Series, Forklifts, S3.00E (S60E), S3.50E (S70E), S4.00E (S80E), S5.00E (S100E), S5.50E (S120E)
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Hyster
Product Type:
Spare Parts List
Product Name:
Hyster IC Engined Forklift Truck C004 Series: S3.00E (S60E) S3.50E (S70E) S4.00E (S80E) S5.00E (S100E) S5.50E (S120E) Spare Parts List
Codes
Series Code:
C004
👋 Introduction
Market Position
Market Segment:
Industrial Counterbalance Forklift Trucks (Internal Combustion)
Key Features
Key Features:
Comprehensive parts catalog for Hyster C004 series IC forklifts, featuring original factory illustrations and part numbers.
Manual Content Focus:
Focuses on providing the necessary information (part numbers, diagrams) to identify and source replacement parts for Hyster C004 series IC forklifts.
Competitive Analysis
Market Context:
Hyster forklifts compete in the heavy-duty industrial material handling market with brands like Toyota, Caterpillar, Komatsu, and Clark, emphasizing durability, operator comfort, and total cost of ownership.
📋 Manual Details
Coverage Areas
Manual Type:
Illustrated Factory Spare Parts List
Language:
English
Covered Models:
S3.00 (S60E), S3.50 (S70E), S4.00 (S80E), S5.00 (S100E), S5.50 (S120E)
Page Count
Page Count:
381
Format
File Format:
PDF
Compatibility:
WIN/Mac
📖 Manual Coverage
Systems Covered
Systems Covered:
FRAME, ENGINE, FUEL SYSTEM, ELECTRICAL SYSTEM, TRANSMISSION, BRAKE SYSTEM, STEERING, HYDRAULIC SYSTEM, MAST SYSTEMS (INTERMEDIATE FREE-LIFT, FREE-LIFT, THREE-STAGE, VISTA TWO-STAGE, VISTA THREE-STAGE), OPTIONAL EQUIPMENT
System Details:
Covers all major mechanical, hydraulic, and electrical systems. Specific mast types are detailed separately, indicating a thorough breakdown of lifting mechanisms. Optional equipment coverage suggests the manual is comprehensive for variations in configuration.
Specific Mast Types:
Intermediate Free-Lift Mast, Free-Lift Mast, Three-Stage Mast, Vista Two-Stage Mast, Vista Three-Stage Mast
Ancillary Systems:
Includes parts for auxiliary systems like counterweight attachment, mast tilt mechanisms, and any specified optional equipment.
Procedures Included
Procedures Included:
Parts identification, component listing, part number reference for assembly and replacement.
Parts Ordering:
Primary procedure covered is accurate identification and ordering of replacement parts using part numbers and illustrations.
Technical Depth
Technical Depth:
Detailed component-level breakdown with illustrations and part numbers, suitable for parts ordering and basic identification of components within covered systems.
Illustration Quality:
High quality illustrations are provided, which are essential for visual identification of parts and their correct installation orientation, particularly for complex assemblies like masts and hydraulic systems.
📊 Manual Specifications
File Format
File Format:
PDF
Digital Features:
Searchable text functionality allows for quick location of specific part numbers or component descriptions, greatly enhancing usability for parts ordering and identification.
Print Quality
Print Quality:
High Quality Images
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Searchable Text:
Yes
Printability
Printable:
Yes
Coverage Summary
Completeness:
This is a comprehensive spare parts list covering all major systems and components of the specified Hyster C004 series forklift trucks. It is not a repair or service manual but is indispensable for parts procurement and identification.
Parts Catalog Role:
Acts as a critical reference for maintenance personnel, service technicians, and parts departments to ensure the correct replacement parts are identified and ordered for Hyster C004 series forklifts.
Format
Digital Format Description:
PDF format provides easy digital distribution and accessibility on multiple devices, with the advantage of being printable for hard-copy reference.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Internal Combustion (Specific engine model not detailed in provided product info, typically industrial gasoline, LPG, or diesel engines from reputable manufacturers like Mazda, Nissan, or specific industrial engine brands).
Components Covered
Engine Components:
Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valves, fuel system components (carburetor/injector, fuel pump, filter), lubrication system (oil pump, filter), cooling system (radiator, water pump, thermostat), exhaust system, ignition system (spark plugs, coil, distributor if applicable).
Engine External Components:
Parts for intake manifold, exhaust manifold, engine mounts, and accessory drives (e.g., power steering pump, fan).
Fuel System
Fuel System Components:
Parts for fuel tank, lines, filters, fuel pump, and potentially carburetor or fuel injection components depending on the specific engine variant used in these models.
🔧 Transmission
Standard
Transmission Type:
Automatic (typically hydrostatic or torque converter based power shift transmissions for industrial forklifts).
Components Covered
Transmission Components:
Transmission housing, gears, torque converter, hydraulic pump, control valve body, seals, filters, drive shafts.
Transmission External Components:
Parts for transmission cooler, hydraulic lines, and mounting hardware.
Features
Transmission Features:
The transmission systems in these forklifts are designed for robust performance in demanding industrial environments, offering smooth operation and precise control of power delivery for lifting and travel.
📐 Dimensions
Vehicle Models Covered
Models:
S3.00E (S60E), S3.50E (S70E), S4.00E (S80E), S5.00E (S100E), S5.50E (S120E)
Model Suffix Meaning:
The 'E' suffix in model names (e.g., S3.00E) often signifies an economic or efficiency-oriented design. The parenthetical numbers (S60E, S70E, etc.) typically relate to metric ton capacity or a specific internal Hyster product code.
Load Capacities
Load Capacity Range:
3,000 lbs (1360 kg) to 5,500 lbs (2500 kg) based on model designations (e.g., S3.00E for 3000 lbs, S5.50E for 5500 lbs).
Mast Types
Mast Configurations:
Intermediate Free-Lift, Free-Lift, Three-Stage, Vista Two-Stage, Vista Three-Stage.
Weights
Weight Context:
While exact operating weights are not listed, the model designations (S3.00E to S5.50E) directly correlate to the nominal lifting capacity, which influences the overall weight and structural design of the forklift.
🛡️ Safety Features
Safety Context
Safety Features Parts:
The parts list includes components related to safety systems such as brakes, steering, and hydraulic safety valves. Ensuring these components are genuine Hyster parts is critical for maintaining operational safety.
Operator Station Parts:
Parts related to the operator's station, such as seat components, control handles, and safety guards, are also likely to be included.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Industrial forklift, not equipped with typical automotive infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Basic controls; advanced driver assistance systems are not typical for this class of industrial equipment).
Control Systems
Operator Controls:
Parts for levers, pedals, and dashboard components related to forklift operation, steering, and lift controls are covered.
Dashboard Components:
Parts for dashboard instruments, warning lights, and control switches necessary for monitoring and operating the forklift.
🔧 Maintenance
Service Intervals
Service Scope:
While this is a parts list, it implicitly supports maintenance by identifying required replacement components. Actual service intervals for engine oil changes, filter replacements, hydraulic fluid checks, and brake inspections would be found in the accompanying operator's or service manual, but parts for these systems are listed herein.
Fluid Specifications
Fluid Scope:
The manual lists parts related to various fluid systems (engine oil, hydraulic fluid, transmission fluid, coolant, brake fluid) including filters and seals. Specific fluid types and capacities are typically detailed in the operational or service manuals, but the part numbers for associated filters and components are identifiable from this parts list.
Filter Part Identification:
The manual is invaluable for identifying part numbers for engine oil filters, hydraulic filters, transmission filters, and fuel filters, crucial for scheduled preventive maintenance.
Seal And Gasket Parts:
The manual will list numerous seals and gaskets for hydraulic cylinders, transmission components, engine components, and axle assemblies, critical for preventing fluid leaks.
Known Issues
Known Issues Context:
As a parts list, it doesn't detail common issues. However, by identifying parts for critical systems like hydraulics, transmission, and engine, it aids in diagnosing and repairing common forklift problems such as hydraulic leaks, transmission slippage, or engine performance issues.
Parts Identification
Part Number Utility:
Crucial for accurate part ordering, ensuring the correct components are sourced for routine maintenance, repairs, and replacements to keep the forklift operational.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Hyster is a well-established global leader in the design and manufacture of material handling equipment, known for durable and reliable forklifts since its founding in 1929.
Model Evolution
Model Evolution Context:
The C004 series represents a line of Hyster's internal combustion counterbalance forklifts, likely from a specific production era where these model designations were current. The 'E' typically denotes an economic or efficiency-focused design within their product range.
Series Significance:
The C004 series represents a generation of Hyster's reliable internal combustion forklifts, designed for a wide range of industrial material handling applications.
Production
Production Era:
Specific production years are not mentioned, but the C004 series code suggests a particular generation of Hyster IC forklifts, likely from the late 20th or early 21st century.
📄 Vehicle Specs
Identification
Vehicle Type:
Internal Combustion Counterbalance Forklift Truck
Models And Capacities
Model List:
S3.00E (S60E) - 3,000 lbs (1360 kg), S3.50E (S70E) - 3,500 lbs (1590 kg), S4.00E (S80E) - 4,000 lbs (1815 kg), S5.00E (S100E) - 5,000 lbs (2270 kg), S5.50E (S120E) - 5,500 lbs (2500 kg)
Powertrain
Engine Type General:
Internal Combustion (typically industrial gasoline, LPG, or diesel; specific engine details not provided in this parts list but essential for operation).
Transmission Type General:
Automatic transmission, likely hydrostatic or torque converter based for industrial applications.
Chassis And Lift
Frame Components:
Parts for the main chassis, counterweight, and structural frame are listed.
Mast Component Details:
Extensive coverage of various mast types including lift cylinders, chains, rollers, and carriage components for Intermediate Free-Lift, Free-Lift, Three-Stage, Vista Two-Stage, and Vista Three-Stage configurations.
Control Systems
Steering Components:
Parts for the steering column, wheel, axle, and hydraulic steering components.
Brake Components:
Components for the brake system, including master cylinder, brake calipers/drums, lines, and parking brake mechanism.
Hydraulic System
Hydraulic Component Details:
Detailed parts for hydraulic pumps, control valves, cylinders (for lift, tilt, side-shift if applicable), hoses, and filters.
Electrical System
Electrical Component Details:
Parts for the starter, alternator, battery, wiring harnesses, sensors, and lighting systems.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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