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Harley Davidson

Harley Davidson Touring 2002 FLT models Service Repair Manual

Harley Davidson Touring 2002 FLT models Service Repair Manual

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Vehicle data plateRef 97246
Brand
Harley Davidson
Vehicle
Motorcycle
Models covered
Eagle, FLT, Vista
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
This manual covers the 2002 Touring FLT Models, including the FLHR Road King, FLHRI Road King, FLHRCI Road King Classic, FLHRSEI Screamin Eagle Road King, FLHT Electra Glide Standard, FLHTCI Electra Glide Classic, FLHTCUI Ultra Classic Electra Glide, FLTR Road Glide, and FLTRI Road Glide. These iconic motorcycles represent a commitment to engineering quality and reliability in the touring segment, offering a robust V-Twin engine and a comfortable ride for long-distance travel. The FLT chassis provides a stable platform, and the various models offer a range of features designed for rider convenience and performance. This comprehensive Service Repair Manual, presented in English and available as a searchable and printable document, provides detailed guidance for owners, DIY enthusiasts, and professional technicians. It covers all essential systems, including engine, drivetrain, chassis, and electrical components, with thorough explanations for maintenance procedures, repair processes, and troubleshooting. With over 1107 pages of content, including clear illustrations, part diagrams, torque specifications, and diagnostic flowcharts, this manual is an indispensable resource for ensuring the optimal performance and longevity of your touring motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring FLT Models
Year:
2002
Codes
Chassis Code:
FLT
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners, DIY enthusiasts, professional technicians, workshops
Key Features
Feature 1:
Official factory service manual content
Feature 2:
Includes Electrical Diagnostics manual
Feature 3:
Clickable chapters for easy navigation
Feature 4:
Provides step-by-step instructions for repairs and maintenance
Feature 5:
Includes torque specifications and part diagrams
Feature 6:
Offers troubleshooting assistance for immediate problem fixing
Competitive Analysis
Advantage:
Comprehensive coverage for multiple touring models, detailed technical data, digital instant access
📋 Manual Details
Coverage Areas
Models Covered:
FLHR Road King, FLHRI Road King, FLHRCI Road King Classic, FLHRSEI Screamin Eagle Road King, FLHT Electra Glide Standard, FLHTCI Electra Glide Classic, FLHTCUI Ultra Classic Electra Glide, FLTR Road Glide, FLTRI Road Glide
Page Count
Page Count:
1107
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown and rebuild, lubrication, cooling system (coolant change), fuel system (carburetor, fuel injection, fuel pump), ignition system, starting system, exhaust system
Drivetrain Systems:
Primary reduction gear, transmission, drive train, clutch, drive shaft, rear drive
Chassis Systems:
Frame, suspension (front forks, rear struts/swingarm), brakes (front and rear), steering, wheels, tires
Electrical Systems:
Electrical diagnostics, charging system (stator, regulator, rectifier), battery, lighting (headlights, taillights, signals), switches, wiring diagrams, error codes
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, transmission fluid, primary fluid, coolant), filter replacements, spark plug replacement, tire pressure checks, brake pad inspections
Repair Procedures:
Complete teardown and rebuild, component replacement, troubleshooting specific problems (e.g., no spark, starting issues), carburetor adjustment/rebuild, fuel injection diagnosis
Troubleshooting Guides:
Diagnostic flowcharts, identification of common issues, solutions for error codes
Technical Depth
Depth:
Comprehensive (complete tear down and rebuild, detailed part diagrams, torque specifications, diagnostic procedures)
📊 Manual Specifications
File Format
Searchability:
Searchable text within the PDF
Printability:
Printable without restrictions
Storage Options:
Savable/burnable to disc
Print Quality
Illustrations:
Illustrated with clear step-by-step instructions, pictures, and part diagrams
Binding Type
Binding Type:
Digital (Not applicable for physical binding)
Paper Type
Paper Type:
Digital (Not applicable for physical paper type)
Other
File Size Potential:
Up to 5 GB (indicated for very large manuals)
Software Requirements:
PDF Reader (e.g., Adobe Acrobat Reader), Unzipping software (e.g., WinZip, WinRAR)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin (specific displacement and engine family details would require consulting the manual directly, but typical for this era are Twin Cam 88/88B)
Performance
Torque Specifications Mention:
Extensive torque specs provided for all critical fasteners
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection (EFI), depending on specific model variant (e.g., FLHR vs FLHRI)
Maintenance
Engine Oil Type:
Specific viscosity and API classification detailed in manual (typically SAE 20W50 motorcycle-specific oil)
Primary Fluid:
Primary lubricant specification detailed in manual (typically Harley-Davidson primary fluid or compatible)
Transmission Fluid:
Transmission lubricant specification detailed in manual (typically Harley-Davidson transmission fluid or compatible)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh (typical for this era)
Features
Gearshift Mechanism:
Foot-actuated gearshift
Maintenance
Transmission Fluid Capacity:
Capacity specified within the manual
📐 Dimensions
Weights
Dry Weight:
Varies by model, specified in manual (e.g., Road King typically around 700-750 lbs)
Gvwr:
Gross Vehicle Weight Rating specified in manual
Exterior
Length:
Varies by model, specified in manual
Width:
Varies by model, specified in manual
Wheelbase:
Varies by model, specified in manual
🛡️ Safety Features
Active Features
Brakes:
Hydraulic disc brakes, front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
Frame Construction:
Steel tubing frame for stability
💡 Technology Features
Infotainment
Audio System:
Some models may be equipped with factory or aftermarket audio systems; manual covers relevant controls and basic troubleshooting.
Driver Assistance
Cruise Control:
Available on some touring models, covered in the manual
Connectivity
Diagnostic Ports:
Information on diagnostic connectors and communication protocols
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, as specified in the manual
Primary Fluid Interval:
As specified in the manual, often coinciding with engine oil changes
Transmission Fluid Interval:
As specified in the manual, often coinciding with engine oil changes
Spark Plug Replacement:
Refer to manual for mileage-based interval
Brake Fluid Change:
Recommended every two years, specific procedure in manual
Fluid Specifications
Engine Oil Viscosity:
Refer to manual for specific SAE grade (e.g., 20W50)
Brake Fluid Type:
DOT 4 recommended (check manual for exact specification)
Known Issues
Common Wear Items:
Clutch wear, primary chain tensioner wear, exhaust leaks, suspension component wear
Potential Electrical Gremlins:
Wiring harness issues, regulator/rectifier failures (as detailed in the electrical diagnostics section)
📚 Vehicle History
Brand Heritage
Heritage Summary:
Harley-Davidson has a long-standing heritage in producing V-twin motorcycles, known for their cruiser and touring platforms.
Model Evolution
Touring Lineage:
The FLT designation represents Harley-Davidson's established touring motorcycle platform, continuously refined over decades.
Production
Model Year Significance:
2002 was a transitional period for Harley-Davidson, with the Twin Cam engine becoming dominant.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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