1
/
of
1
Ford
2002 Ford FOCUS Workshop Service Repair Manual
2002 Ford FOCUS Workshop Service Repair Manual
Regular price
$16.99
Regular price
Sale price
$16.99
Shipping calculated at checkout.
Vehicle data plateRef 584881
- Brand
- Ford
- Vehicle
- Cars
- Models covered
- FOCUS
- Years
- 2002
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
Couldn't load pickup availability
What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you โ re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
๐ท๏ธ Basic Information
Identification
Make:
Ford
Model:
Focus
Year:
2002
Codes
Chassis Code:
Mk1 (DBW/DAW/DFW)
๐ Introduction
Market Position
Segment:
Compact/Small Family Car
Key Competitors:
Honda Civic, Toyota Corolla, Mazda Protege, Chevrolet Cavalier, Dodge Neon
Key Features
Focus Advantages:
Nimble handling, comfortable ride, spacious interior for its class, good fuel economy, solid build quality for the era.
Target Audience:
Young drivers, small families, budget-conscious commuters.
๐ Manual Details
Coverage Areas
Primary Coverage:
North American Market (USA, Canada, Mexico)
Secondary Coverage:
May include some European market specifications for common components
Page Count
Estimated Pages:
Approx. 2000-3000 pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐ Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine control systems (PCM), emissions control
Transmission:
Manual transmission (MTX-75, IB5), Automatic transmission (4F27E)
Drivetrain:
Front wheel drive, axles, CV joints, differential
Chassis:
Suspension (front struts, rear torsion beam/independent), steering (rack and pinion, power assist), brakes (front discs, rear drums/discs), wheel bearings
Electrical:
Battery, charging system, starting system, lighting, gauges, instruments, body controls, power accessories (windows, locks), audio system, HVAC controls, SRS (airbag) system
Body:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, glass, seals
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tire rotation
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing procedures
Repair:
Component removal and installation, overhaul procedures, adjustments
Technical Specifications:
Torque specifications, clearances, alignment settings, electrical schematics
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and body repairs.
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy information retrieval
Print Quality
Quality:
High-resolution scans for clear text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code Gasoline 1 6:
Zetec-SE (Sigma) 1.6L DOHC 16V
Engine Code Gasoline 2 0 Na:
Zetec-E 2.0L DOHC 16V
Engine Code Gasoline 2 0 Svt:
Zetec-E (SVT) 2.0L DOHC 16V (Performance variant)
Performance 1 6
Horsepower 1 6:
105 hp @ 6000 rpm
Torque 1 6:
105 lb-ft @ 4000 rpm
Performance 2 0 Na
Horsepower 2 0 Na:
110 hp @ 5250 rpm
Torque 2 0 Na:
125 lb-ft @ 4000 rpm
Performance 2 0 Svt
Horsepower 2 0 Svt:
170 hp @ 7000 rpm
Torque 2 0 Svt:
144 lb-ft @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port injection
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine; 87 minimum recommended for non-SVT)
๐ง Transmission
Standard
Standard Transmission:
5-Speed Manual (MTX-75 for 2.0L, IB5 for 1.6L/2.0L)
Optional
Optional Transmission:
4-Speed Automatic (4F27E)
Features
Automatic Features:
Lock-up torque converter, electronically controlled
Manual Features:
Hydraulic clutch actuation
๐ Dimensions
Exterior
Length:
Approx. 162.5 inches (4128 mm)
Width:
Approx. 66.5 inches (1689 mm)
Height:
Approx. 57.0 inches (1448 mm)
Wheelbase:
Approx. 100.0 inches (2540 mm)
Cargo
Trunk Volume:
Approx. 13.1 cu ft (0.37 mยณ) (Sedan), Approx. 20.0 cu ft (0.57 mยณ) (Hatchback, to lower seats)
Weights
Curb Weight:
Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration
Gross Vehicle Weight Rating Gvw:
Varies by model, typically around 3700-3900 lbs
๐ก๏ธ Safety Features
Ratings
NHTSA Frontal Driver 2002:
โ
โ
โ
โ
โ
(Five stars)
NHTSA Frontal Passenger 2002:
โ
โ
โ
โ
โ
(Five stars)
IIHS Head Restraints Whiplash 2002:
Good
Active Features
ABS:
Available (standard on some trims/options)
Traction Control:
Available on some higher trims or as an option
Passive Features
Airbags:
Driver and front passenger airbags standard. Side-impact airbags available on some trims.
Seat Belts:
Front 3-point height-adjustable with pretensioners, rear 3-point belts.
๐ก Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional), cassette player available. Basic speaker configurations.
Climate Control:
Manual climate control standard. Automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Auxiliary Input:
Not standard. Aftermarket solutions often required.
๐ง Maintenance
Service Intervals Oil
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Not standard on all models/trims. If equipped, inspect annually and replace as needed.
Service Intervals Fluids
Coolant Change Interval:
Initial change at 5 years or 100,000 miles (160,000 km), then every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Brake Fluid Change Interval:
Inspect annually, replace approximately every 2-3 years or 30,000-45,000 miles (48,000-72,000 km).
Fluid Specifications Oil
Engine Oil Type 1 6 2 0 Na:
SAE 5W-30, API SG or SH certified.
Engine Oil Type 2 0 Svt:
SAE 5W-30 or 5W-40, API SG/SH/SJ certified.
Engine Oil Capacity:
Approx. 4.4 US quarts (4.2 Liters) with filter change for 1.6L and 2.0L engines.
Fluid Specifications Transmission
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear oil.
Automatic Transmission Fluid:
MERCON V (or compatible)
Fluid Specifications Coolant
Coolant Type:
Ford Premium Gold Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Coolant Capacity:
Approx. 5.8 US quarts (5.5 Liters) for 1.6L, 6.3 US quarts (6.0 Liters) for 2.0L.
Known Issues
Common Problems General:
Rear axle beam pivot bushings wear out, leading to clunking or wandering. Ignition coil failure (especially on earlier Zetec engines). Power steering pump whine/failure. HVAC blower motor resistor failure.
Common Problems Transmission:
Automatic transmission shifts can become harsh or erratic; potential for torque converter clutch issues.
Common Problems Electrical:
Window regulator failures, door lock actuator issues, instrument cluster intermittent failures.
๐ Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a long-standing American automotive manufacturer, known for mass production and innovation since its founding in 1903.
Model Evolution
Focus Mk1 Introduction:
The Ford Focus Mk1 was first introduced in Europe in 1998 and North America in 2000 as a replacement for the Ford Escort. It marked a significant shift in Ford's global platform strategy.
Generation Details:
The 2002 model year represents the early production phase of the first-generation North American Focus, sharing its platform with European models but with some distinct styling and powertrain differences.
Production
Manufacturing Locations:
Wayne, Michigan, USA; Hermosillo, Mexico; Saarlouis, Germany (for European markets)
๐ Awards & Recognition
Recognitions
Car And Driver 2002:
Car and Driver 10 Best (though primarily for European Focus variants, the North American model built on its reputation).
Consumer Reports 2002:
Variable ratings; praised for handling but noted some reliability concerns in its early years compared to key Japanese rivals.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
Share
2002 Ford FOCUS Workshop Service Repair Manual
Ford / Car ยท PDF ยท Instant download
$16.99
- Instant download Link on the order page and in your inbox within a minute.
- Secure checkout Encrypted Shopify payments โ card, PayPal, Apple Pay, Google Pay.
- Print-ready PDF Searchable text; print only the pages you take to the bench.
- Coverage check Not sure it fits? Send the model and VIN before you buy.
