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Ford

Ford Focus 2006-2011 Service & Repair Workshop Manual

Ford Focus 2006-2011 Service & Repair Workshop Manual

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Vehicle data plateRef 584911
Brand
Ford
Vehicle
Cars
Models covered
Focus
Years
2006, 2007, 2008, 2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Focus
Model Generation Covered:
Second Generation (Mk2)
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Codes
Chassis Code:
DB3/DA3
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Car / Small Family Car
Positioning Statement:
The Ford Focus of this era was a key player in the competitive compact segment, known for its engaging driving dynamics, practicality, and a range of efficient engine options.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Volkswagen Golf, Mazda3, Chevrolet Cobalt.
Key Features
Driving Dynamics:
Renowned for its 'Control Blade' multi-link rear suspension providing superior ride and handling balance.
Engine Options:
Offered a variety of reliable and fuel-efficient petrol (Duratec) and diesel (TDCi) engines.
Body Styles:
Available in 3-door hatchback, 5-door hatchback, and 4-door sedan configurations.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Workshop Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
1000+ pages (typical for comprehensive manual)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all engine variants including Duratec 2.0L, 2.3L, and common diesel variants (e.g., 1.6L TDCi, 2.0L TDCi).
Transmission:
Coverage for manual (MTX75, IB5) and automatic transmissions (e.g., 4F27E) including removal, installation, internal repairs, and fluid specifications.
Brakes:
Front and rear brake system diagnosis, repair, component replacement (calipers, rotors, pads, lines), ABS system troubleshooting.
Suspension:
Front and rear suspension diagnosis and repair, including struts, shocks, control arms, bushings, springs, and alignment procedures.
Steering:
Power steering system diagnosis, repair, rack and pinion replacement, hydraulic fluid specifications.
Electrical System:
Comprehensive electrical schematics, diagnosis of charging system, starting system, lighting, ignition system, Body Control Module (BCM), and other electronic modules.
HVAC:
Air conditioning system servicing, refrigerant handling, component testing (compressor, condenser, evaporator), heater core replacement.
Bodywork:
Body panel repair, door mechanisms, window regulators, mirror replacement, bumper repairs, and structural component information.
Fuel System:
Fuel pump, injectors, fuel filter replacement, fuel tank service, evaporative emission control (EVAP) system diagnosis.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe replacement, and gasket specifications.
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, tune-ups, fluid checks and top-offs.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common fault diagnosis.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) interpretation, sensor testing, module diagnostics.
Timing Belt Chain:
Specific procedures for timing belt/chain replacement and alignment for applicable engines.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Engine Rebuild:
Detailed instructions for engine overhaul, including piston, ring, bearing, and cylinder head reassembly.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and body repair.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Printable:
Printable pages for workshop use.
Print Quality
Illustration Quality:
High-resolution diagrams, exploded views, and illustrations.
Binding Type
Binding Type For Physical:
N/A (Digital Product)
Paper Type
Paper Type For Physical:
N/A (Digital Product)
โš™๏ธ Engine Specifications
Primary Engine
Engine Displacement Petrol:
2.0 Liters (Duratec HE)
Engine Displacement Petrol Alternative:
2.3 Liters (Duratec HE)
Engine Displacement Diesel:
1.6 Liters TDCi, 2.0 Liters TDCi
Performance
Horsepower 2.0L Duratec:
Approximately 145 hp @ 6000 rpm
Torque 2.0L Duratec:
Approximately 130 lb-ft @ 4500 rpm
Horsepower 1.6L Tdci:
Approximately 90 hp - 109 hp (variant dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (for Duratec), Diesel (for TDCi)
๐Ÿ”ง Transmission
Standard
Standard Transmission Type:
5-speed Manual (e.g., IB5 for smaller engines, MTX75 for larger engines)
Optional
Optional Transmission Type:
4-speed Automatic (e.g., 4F27E)
Features
Clutch Type:
Dry, single plate clutch (manual transmission)
Transmission Fluid Manual:
Refer to manual for specific API GL-4 specification fluids (e.g., Ford WSD-M2C200-C).
Transmission Fluid Automatic:
Mercon V or equivalent (e.g., Ford XT-5-QMC)
๐Ÿ“ Dimensions
Exterior
Length Hatchback:
Approx. 4337 mm (170.7 in)
Width Without Mirrors:
Approx. 1840 mm (72.4 in)
Wheelbase:
Approx. 2640 mm (103.9 in)
Cargo
Cargo Volume Hatchback:
Approx. 385 liters (13.6 cu ft) with rear seats up
Weights
Curb Weight Est:
Approx. 1300-1450 kg (2866-3197 lbs) depending on configuration.
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the 2007 model year update, earlier models varied)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP) / Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, side airbags, and optional curtain airbags.
Seat Belts:
Pre-tensioning seat belts with load limiters.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Optional Ford SYNC system with voice control, CD player, radio, and MP3 compatibility. Base models may have simpler audio systems.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
Bluetooth:
Available with SYNC system for hands-free calling and music streaming.
Other Tech
Automatic Headlights:
Optional feature on higher trims.
Rain Sensing Wipers:
Optional feature on higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (consult manual for specific engine/oil).
Oil Change Interval Diesel:
Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first (consult manual for specific engine/oil).
Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Petrol:
Varies by engine; typically between 60,000 and 100,000 miles (96,000 - 160,000 km) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific SAE viscosity grade (e.g., 5W-30) and Ford WSS-M2C913-C or equivalent specification.
Coolant Spec:
Ford Premium Engine Coolant (yellow) or equivalent HOAT coolant meeting WSS-M97B44-D.
Brake Fluid Spec:
DOT 4
Known Issues
Common Problem 1:
Rear axle beam bushings wear out, leading to knocking or rattling noises.
Common Problem 2:
Early models can experience issues with power steering pumps or electric power steering systems.
Common Problem 3:
Diesel models (TDCi) can sometimes suffer from swirl flap issues or injector problems.
Common Problem 4:
Door lock actuators can fail, preventing doors from locking or unlocking correctly.
Common Problem 5:
Corrosion on brake lines or fuel lines, especially in regions with road salt.
๐Ÿ“š Vehicle History
Brand Heritage
Ford History Context:
Ford Motor Company has a long and storied history in automotive manufacturing, known for popularizing the automobile with the Model T and consistently producing practical, mass-market vehicles.
Model Evolution
Focus Introduction:
The Ford Focus was introduced globally in 1998 as a replacement for the Ford Escort, quickly earning praise for its innovative design and driving dynamics.
Second Generation Development:
The second generation (Mk2), introduced in 2004, represented a significant evolution with a larger platform, updated styling, and enhanced technology.
Production
Manufacturing Locations:
Global production including Saarlouis (Germany), Valencia (Spain), Wayne (USA), and other facilities.
๐Ÿ† Awards & Recognition
Recognitions
European Car Of The Year Nomination:
While not winning, the Ford Focus has been a consistent contender and highly regarded in its segment for many years.
Ratings
Consumer Reports Ranking Context:
Generally rated well for driving dynamics and practicality, with some model years having mixed reliability ratings depending on specific components.
Certifications
Emisiones Standards:
Meets relevant Euro 4 emission standards (for European market models).

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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