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Ford

Ford E350 2009-2010 Service & Repair Workshop Manual

Ford E350 2009-2010 Service & Repair Workshop Manual

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Vehicle data plateRef 568225
Brand
Ford
Vehicle
Truck
Models covered
E Series, E350
Years
2009, 2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Ford
Model:
E350
Model Years Covered:
2009, 2010
Codes
Platform Code:
E-Series (E-150, E-250, E-350, E-450, E-550)
👋 Introduction
Market Position
Segment:
Full-Size Van / Commercial Van / Passenger Van
Competitive Analysis
Competitors:
Chevrolet Express, GMC Savana, Mercedes-Benz Sprinter (earlier models)
Key Features
Vehicle Strengths:
Durability, versatility, payload capacity, towing capability, modular interior options (cargo and passenger configurations)
Manual Value Proposition
Target User:
DIY mechanics, fleet maintenance managers, independent repair shops
Benefits:
Cost savings on repairs and maintenance, accurate diagnostic procedures, understanding of vehicle systems
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global (for common mechanical and electrical principles)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Type:
PDF
Print Quality
Printability:
Printable (single pages or entire document)
Binding Type
Binding:
Digital Download (not physically bound)
Paper Type
Paper Quality:
N/A (Digital)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Emission Control System, Exhaust System, Transmission (Automatic), Transfer Case (4WD variants)
Chassis:
Suspension (Front & Rear), Steering System, Driveline, Axles, Brakes (Front & Rear, ABS), Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Instrument Cluster, Audio System, Climate Control System, Power Accessories (Windows, Locks, Mirrors), Starting & Charging System, Fuses & Relays, Wiring Diagrams, Diagnostic Trouble Codes (DTCs)
Body:
Body Construction, Exterior & Interior Trim, Doors, Hood, Tailgate, Bumpers, Seats, Glass, HVAC System (including components like blower motor, evaporator, condenser)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements, lubrication
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component diagnostics and replacement, body panel repair
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, system malfunctions, guided troubleshooting trees based on symptoms
Technical Depth
Depth:
Comprehensive (from basic fluid checks to complete engine and transmission overhauls, including detailed electrical diagnostics and wiring schematics)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.6L Triton V8 (3-Valve)
Engine Option 1 Code:
2V/3V Triton family
Engine Option 2:
5.4L Triton V8 (3-Valve)
Engine Option 2 Code:
5.4L Triton (3V)
Engine Option 3:
6.8L Triton V10 (3-Valve)
Engine Option 3 Code:
6.8L Triton (3V)
Engine Option 4:
5.4L Triton V8 (2-Valve, for specific commercial applications)
Engine Option 4 Code:
5.4L Triton (2V)
Engine Option 5:
4.6L Triton V8 (2-Valve, earlier production or specific variants)
Engine Option 5 Code:
4.6L Triton (2V)
Engine Option 6:
6.0L Power Stroke V8 Turbo Diesel (for certain E-350 Super Duty models)
Engine Option 6 Code:
6.0L Power Stroke (Powerstroke Diesel)
Performance
Hp 4.6L V8:
~225-235 HP
Torque 4.6L V8:
~280-295 lb-ft
Hp 5.4L V8:
~255-260 HP
Torque 5.4L V8:
~350-355 lb-ft
Hp 6.8L V10:
~305-310 HP
Torque 6.8L V10:
~425-430 lb-ft
Hp 6.0L Power Stroke:
~325 HP
Torque 6.0L Power Stroke:
~570 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating specified by Ford, typically 87 minimum), Diesel for Power Stroke models
Fuel Tank Capacity:
Varies by configuration, typically 30-40 gallons
🔧 Transmission
Standard
Automatic Transmission:
4R75E (4-speed Automatic Overdrive for 4.6L & 5.4L V8)
Automatic Transmission V10:
4R75E or 4R100 (4-speed Automatic Overdrive for 6.8L V10)
Automatic Transmission Diesel:
5R110W (5-speed TorqShift Automatic Overdrive for 6.0L Power Stroke)
Optional
Manual Transmission:
Rarely offered, not a primary option for E350 in these years
Transfer Case:
Available on select 4WD models (e.g., 4x4 conversion packages or specific fleet orders)
Features
Transmission Control:
Electronic with adaptive shift logic
📐 Dimensions
Exterior
Wheelbase Options:
Standard (e.g., 138 inches), Extended (e.g., 158 inches) depending on configuration
Overall Length:
Varies by wheelbase and body style (e.g., 210-230 inches)
Overall Width:
Approx. 79.7 inches (excluding mirrors)
Overall Height:
Approx. 81-82 inches (depending on roof height)
Cargo
Cargo Volume:
Significant, varies greatly by passenger/cargo configuration and wheelbase
Weights
Curb Weight:
Approx. 5,000 - 6,500 lbs (varies by configuration)
Gvwr:
Gross Vehicle Weight Rating, typically 9,200 - 11,500 lbs or higher for Super Duty variants
Towing Capacity:
Up to 10,000 lbs (or more with specific towing packages and configurations)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Typically 3-star or 4-star for specific configurations
IIHS Ratings:
Varies by specific model year and testing protocols
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available, depending on configuration and options
Electronic Stability Control:
Availability varies; Roll Stability Control (RSC) often included
Passive Features
Airbags:
Driver and front passenger airbags standard; side curtain airbags available on some passenger configurations
Seatbelts:
All seating positions equipped with lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player; optional SiriusXM satellite radio, auxiliary input jack.
Navigation:
Rarely factory-equipped, usually an aftermarket addition for this era.
Driver Assistance
Parking Assistance:
Optional rear parking sensors on some models.
Connectivity
Bluetooth:
Not commonly factory-equipped; may be an aftermarket option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months (depending on driving conditions and oil type, consult manual for specifics)
Engine Coolant Flush:
Every 30,000 to 100,000 miles or 2-5 years (depending on coolant type, consult manual for specifics)
Transmission Fluid Change:
Every 30,000 to 60,000 miles (heavy usage may require more frequent changes)
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred for most Triton engines), SAE 5W-30 (for certain applications or extreme conditions), consult manual. Diesel: SAE 15W-40 API CI-4 or CJ-4.
Engine Oil Capacity:
Varies by engine, typically 5-7 quarts (e.g., 4.6L: 6 qts, 5.4L: 7 qts, 6.8L: 7 qts)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1
Transmission Fluid Type:
Mercon V (for 4R75E, 4R100), Mercon LV (for 5R110W)
Brake Fluid Type:
DOT 3
Known Issues
Common Complaints Powertrain:
Spark plug blow-out on early 3-valve Triton engines (especially 5.4L and 6.8L), coil-on-plug (COP) ignition failures, exhaust manifold cracks, potential injector issues on diesel models.
Common Complaints Chassis:
Ball joint wear, worn tie rod ends, rear axle seal leaks, potential brake component wear due to vehicle weight and usage.
Common Complaints Electrical:
PCM failures, alternator issues, headlight switch failures, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Ford Van Legacy:
Ford has a long history in the van segment, dating back to the Econoline series introduced in 1961. The E-Series (Econoline) is a foundational model in Ford's commercial vehicle lineup.
Model Evolution
E-Series Generations:
The E-Series has undergone several redesigns, with the 10th generation (introduced in 1992) forming the basis for the models covered (2009-2010). This generation featured a significant redesign of the body and interior for improved aerodynamics and comfort.
Production
Assembly Locations:
United States (e.g., Kansas City Assembly Plant, Claycomo, Missouri)
Production Period:
The E-Series, in various forms, has been in continuous production for decades. The specific 10th generation covered here ran from 1992 through 2014, with updates and facelifts along the way.
🏆 Awards & Recognition
Recognitions
Market Positioning Awards:
While specific awards for the 2009-2010 E350 are not prominent, the E-Series as a platform has consistently been a leader in the commercial and full-size van segment for its utility and durability.
Ratings
Consumer Ratings:
Generally well-regarded for its workhorse capabilities and long-term reliability when properly maintained, though interior amenities might be considered basic by modern standards.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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