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Dodge Stealth Complete Workshop Service Repair Manual 1991
Dodge Stealth Complete Workshop Service Repair Manual 1991
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Vehicle data plateRef 570893
- Brand
- Dodge
- Vehicle
- Cars
- Models covered
- Stealth
- Years
- 1991
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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- Download link opens on the order page immediately
- The same link is emailed to you โ re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
๐ท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Generation Code:
XG (First Generation)
Codes
Platform Code:
MZ3 (Shared with Mitsubishi 3000GT/GTO)
๐ Introduction
Market Position
Segment:
Performance Grand Tourer / Sports Car
Competitive Analysis
Competitors:
Mitsubishi 3000GT/GTO, Toyota Supra, Nissan 300ZX, Chevrolet Corvette
Key Features
Design Basis:
Based on the Mitsubishi 3000GT platform, offering a unique Dodge-styled alternative with distinct interior and exterior elements.
Performance Variants:
Available in base and the more potent 'RT' trims, often featuring advanced aerodynamic and powertrain technologies.
Manual Value Proposition
Target Audience:
Dodge Stealth owners, independent repair shops, automotive enthusiasts seeking in-depth technical knowledge.
Benefits:
Empowers owners to perform maintenance and repairs confidently, reduces reliance on dealership service, preserves vehicle value through proper upkeep.
๐ Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994
Models Covered:
All Dodge Stealth models and trims
Page Count
Estimated Pages:
Extensive (typically 1000+ pages for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐ Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, and repair of V6 engines (6G72 SOHC and DOHC variants)
Engine Control System:
ECU, sensors, actuators, emissions controls, OBD-I troubleshooting
Mechanical:
Engine mechanical components, timing belt service, lubrication, cooling system
Fuel Service:
Fuel injection system, fuel pump, injectors, fuel pressure testing, fuel filter replacement
Emission Control:
Emission control systems, catalytic converter, EGR, EVAP, diagnostic procedures
Intake Exhaust Cooling:
Intake manifold, exhaust system, radiator, cooling fan, thermostat
Lube:
Engine oil and filter change procedures, oil pressure testing, oil pump
Ignition Starting Charging:
Ignition system components (spark plugs, coils, distributors), starting motor, alternator, battery service
Automatic Transmission:
Maintenance, repair, and overhaul of the F4A51 automatic transmission
Clutch:
Clutch system diagnostics, replacement procedures (for manual transmission models)
Manual Transmission:
Maintenance, repair, and overhaul of manual gearboxes (e.g., KM132, KM212)
Transfer Propeller Shaft:
Four-wheel-drive system components, transfer case service, driveshaft maintenance
Drive Shaft:
CV joints, axle shafts, differential service
Differential:
Front and rear differential maintenance and repair
Axle Suspension:
Front and rear suspension components, alignment procedures, shock absorbers, struts
Tire Wheel:
Tire pressure recommendations, wheel balancing, wheel alignment specifications
Brake Control:
ABS system diagnostics and repair, brake fluid service
Brake:
Brake system components (discs, pads, calipers, lines), hydraulic system, bleeding procedures
Parking Brake:
Parking brake system adjustment and repair
Steering Column:
Steering column assembly, ignition switch, tilt/telescope mechanisms
Power Steering:
Power steering system components, fluid type, pump, rack and pinion
Air Condition:
HVAC system, refrigerant handling, diagnosis, compressor, A/C performance testing
Supplemental Restraint System:
SRS airbag system diagnosis and service, sensor replacement
Seat Belt:
Seat belt system inspection and repair
Engine Immobilizer:
Immobilizer system diagnosis and troubleshooting
Cruise Control:
Cruise control system diagnosis and repair
Wiper Washer:
Wiper and washer system components and repair
Door Lock:
Power door lock system diagnosis and repair
Meter Audio Visual:
Instrument cluster, gauges, audio system troubleshooting
Horn:
Horn system inspection and repair
Windshield Glass Mirror:
Windshield replacement, glass care, mirror adjustment and repair
Instrument Panel:
Instrument panel removal and installation, lighting
Seat:
Seat adjustment mechanisms, upholstery repair
Engine Hood Door:
Hood latch, hinges, door latches, hinges, power window regulators
Exterior Interior:
Body panels, trim, interior panels, weatherstripping
Electrical:
Complete electrical system diagnosis, component testing, troubleshooting guides
Multiplex Can Communication:
Multiplex integrated control system (MACS) and CAN bus communication system diagnosis (if applicable to later models in the range)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks, filter replacements, inspections
Diagnostics:
Troubleshooting guides for all major systems, symptom-based diagnostics
Repair:
Step-by-step repair instructions for all vehicle components and systems
Rebuild:
Complete engine and transmission overhaul procedures
Installation:
Component replacement and installation procedures
Technical Depth
Depth:
Factory-level, comprehensive, covering all repairs from basic maintenance to complex diagnostics and major component overhauls.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages, with ability to enlarge diagrams.
Binding Type
Binding:
Digital (N/A - electronic format)
Paper Type
Paper Quality:
N/A (digital format, but implies high detail suitable for printing on standard paper).
โ๏ธ Engine Specifications
Primary Engine
Engine Code And Type:
6G72: 3.0L V6 SOHC (Base) and 3.0L V6 DOHC Twin-Turbocharged (RT Turbo/VR-4 equivalent)
Performance
Horsepower Base:
Approximately 222 hp @ 6000 rpm
Horsepower Turbo:
Approximately 300 hp @ 6000 rpm
Torque Base:
Approximately 250 lb-ft @ 4800 rpm
Torque Turbo:
Approximately 307 lb-ft @ 2500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher for turbo models)
Timing
Timing Belt Replacement Interval:
Recommended every 60,000 miles or 4 years, whichever comes first. Critical for DOHC engines.
๐ง Transmission
Standard
Base Transmission:
5-speed Manual Transmission (KM132 or similar)
Optional
Automatic Transmission:
4-speed Automatic Transmission (F4A51 or similar)
Features
All Wheel Drive:
Available on RT (equivalent to VR-4) models, often with advanced electronically controlled viscous coupling or similar AWD system.
๐ Dimensions
Exterior
Wheelbase:
Approximately 97.2 inches
Length:
Approximately 178.7 inches
Width:
Approximately 70.7 inches
Height:
Approximately 48.3 inches
Weights
Curb Weight:
Approximately 3300-3700 lbs, depending on model and drivetrain.
๐ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this model year are often difficult to find, but generally reflect safety standards of the early 1990s.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models, especially RT variants.
Aws:
Active aerodynamic systems and all-wheel steering were features on some higher-end Mitsubishi counterparts, may apply to certain Stealth trims.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seat Belts:
Three-point seat belts with pretensioners.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player. Amplified systems were available.
Driver Assistance
Aws:
Some advanced models featured All-Wheel Steering (AWS), a significant technological feature for the era.
Connectivity
ECU Communication:
OBD-I diagnostic port, requiring specific scan tools for detailed diagnosis.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months, depending on driving conditions.
Spark Plug Replacement:
Typically around 60,000 miles, depending on plug type.
Transmission Fluid Change:
Every 30,000 - 50,000 miles for automatic transmissions; check manual for manual transmission fluid intervals.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-30 recommended (check owner's manual for specific viscosity based on temperature).
Coolant:
Ethylene Glycol-based coolant (e.g., Mopar or equivalent).
Brake Fluid:
DOT 3.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Timing Belt Failure:
Critical failure point if not replaced on schedule, especially on DOHC engines due to interference design.
Active Aero Failure:
Spoilers and active aero components can malfunction due to electrical or mechanical issues.
Transfer Case Issues:
Potential wear or failure in AWD systems on higher-mileage vehicles.
Electrical Gremlins:
Age-related electrical issues can affect various systems, especially with multiplexed controls.
๐ Vehicle History
Brand Heritage
Dodge Performance History:
Dodge's foray into the Japanese-designed sports car market, aiming to compete with established imports.
Model Evolution
Development Basis:
Rebadged and slightly restyled version of the Mitsubishi 3000GT (and GTO in Japan).
Production
Manufacturing Location:
Japan (produced by Mitsubishi)
Production Years:
1991-1996
๐ Awards & Recognition
Recognitions
Automotive Press:
While not always topping comparison tests, it was recognized for its stylish design and aggressive pricing compared to direct Japanese competitors.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Dodge Stealth Complete Workshop Service Repair Manual 1991
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