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Chrysler
Chrysler Caravan 2003-2007 Service Repair Manual
Chrysler Caravan 2003-2007 Service Repair Manual
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$17.99
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Vehicle data plateRef 574206
- Brand
- Chrysler
- Vehicle
- Marine
- Models covered
- Caravan, Misc, Outboard Engines
- Years
- 2003, 2004, 2005, 2006, 2007
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you โ re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
๐ท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
Caravan
Model Year Start:
2003
Model Year End:
2007
๐ Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience For Manual:
DIY mechanics, independent repair shops, auto enthusiasts
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Key Features
Manual Advantage:
Comprehensive, detailed, and covers a wide range of repairs and maintenance tasks.
Vehicle Appeal:
Practicality, spaciousness, family-oriented design
๐ Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐ Manual Coverage
Systems Covered
Engine Management:
Diagnosis, repair, and overhaul of all gasoline engines including: 3.3L OHV V6 (VIN U), 3.8L OHV V6 (VIN L)
Fuel System:
Fuel injection system, fuel pump, fuel filter, fuel tank, evaporative emissions control (EVAP)
Transmission Manual:
41TE (3-speed automatic), 42LE (4-speed automatic) - Diagnosis, overhaul, fluid changes, and repair procedures
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differential
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications
Steering:
Power steering system, steering column, steering rack, tie rods, diagnosis and repair
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), parking brake, hydraulic system, bleeding procedures
Electrical System:
Battery, charging system, starting system, lighting, ignition system, fuses, relays
Body Electrical:
Power windows, power locks, power mirrors, remote keyless entry, interior lighting, exterior lighting
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, component diagnosis and replacement
Body And Frame:
Exterior body panels, doors, hood, tailgate, interior trim, chassis and frame inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement
Diagnostic Troubleshooting:
System-specific troubleshooting guides, DTC (Diagnostic Trouble Code) lookup and interpretation
Component Replacement:
Step-by-step instructions for replacing common wear items and major components
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, and reassembly
Transmission Rebuild:
Comprehensive guides for rebuilding automatic transmissions
Brake System Service:
Pad and rotor replacement, caliper service, brake fluid flush and bleeding
Electrical Component Testing:
Testing of sensors, actuators, alternators, starters, and related wiring harnesses
Technical Depth
Depth Level:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagrams And Illustrations:
Includes exploded views, wiring diagrams, and schematic illustrations
Diagnostic Codes:
Detailed listing and interpretation of OBD-II Diagnostic Trouble Codes (DTCs)
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for easy information retrieval
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code 1:
3.3L V6 (OHV, 12-Valve)
Engine Displacement 1:
3.3 Liters (203 cubic inches)
Engine Horsepower 1:
Approx. 180 hp @ 5000 rpm
Engine Torque 1:
Approx. 205 lb-ft @ 3200 rpm
Optional Engine
Engine Code 2:
3.8L V6 (OHV, 12-Valve)
Engine Displacement 2:
3.8 Liters (230 cubic inches)
Engine Horsepower 2:
Approx. 205 hp @ 5000 rpm
Engine Torque 2:
Approx. 235 lb-ft @ 3200 rpm
Fuel System
Fuel Induction:
Multi-port Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
๐ง Transmission
Standard Transmission
Transmission Type 1:
41TE Automatic Transaxle (3-Speed)
Optional Transmission
Transmission Type 2:
42LE Automatic Transaxle (4-Speed)
Features
Transmission Control:
Electronically Controlled Automatic
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (Mopar)
Fluid Capacities
Transmission Fluid Capacity 41Te:
Approx. 4.1 quarts (3.9 liters)
Transmission Fluid Capacity 42Le:
Approx. 3.9 quarts (3.7 liters)
๐ Dimensions
Exterior
Wheelbase:
Approx. 119.3 inches (3030 mm)
Length:
Approx. 189.8 inches (4821 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 68.1 inches (1730 mm)
Cargo
Max Cargo Volume:
Approx. 142.5 cubic feet (4035 liters)
Weights
Curb Weight Start:
Approx. 4000 lbs (1814 kg)
Curb Weight End:
Approx. 4500 lbs (2041 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
โ
โ
โ
โ
โ
(5-Star)
NHTSA Front Impact Passenger:
โ
โ
โ
โ
โ
(5-Star)
NHTSA Side Impact Front Driver:
โ
โ
โ
โ
โ (4-Star)
NHTSA Side Impact Front Passenger:
โ
โ
โ
โ
โ (4-Star)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional side-impact airbags available on some trims
Seatbelts:
All seating positions equipped with three-point seatbelts
๐ก Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player; optional premium audio systems available
Rear Entertainment:
Optional rear-seat entertainment system with video screen and headphone jacks
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Optional rear parking assist sensors available on some trims
Connectivity
Remote Keyless Entry:
Available remote keyless entry system
๐ง Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500-10,000 miles (12,000-16,000 km) or 6-12 months with synthetic oil
Oil Change Interval Conventional:
3,000-5,000 miles (5,000-8,000 km) with conventional oil
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed
Spark Plug Replacement 3.3L:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs
Spark Plug Replacement 3.8L:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs
Fluid Specifications
Engine Oil Type 3.3L:
SAE 5W-30 (Synthetic recommended)
Engine Oil Type 3.8L:
SAE 5W-30 (Synthetic recommended)
Engine Oil Capacity 3.3L:
Approx. 4.5 quarts (4.3 liters) with filter
Engine Oil Capacity 3.8L:
Approx. 4.5 quarts (4.3 liters) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (Pink)
Known Issues
Common Wear Item:
Brake wear (front pads and rotors), exhaust system rust and leaks
Powertrain Concern:
Transmission solenoid issues (especially in earlier models), occasional oil leaks from valve cover gaskets or oil pan
Electrical Concern:
Power sliding door motor failure, HVAC blower motor resistor failure, intermittent power window issues
Suspension Concern:
Worn ball joints and tie rod ends, strut mounting issues
๐ Vehicle History
Brand Heritage
Brand Focus:
Chrysler has a long history of innovation in the minivan segment, pioneering many features that became standard.
Model Evolution
Generation:
This generation (RS) represents a significant redesign from the previous model, focusing on improved aerodynamics, safety, and interior comfort.
Key Updates During Generation:
Introduction of optional all-wheel drive (AWD) in later years, powertrain enhancements, interior styling updates.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
๐ Awards & Recognition
Recognitions
Segment Popularity:
The Chrysler Caravan was a consistent sales leader in the minivan segment for many years.
Safety Accolades:
Achieved good ratings in IIHS and NHTSA crash tests for its time, contributing to its popularity.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Chrysler Caravan 2003-2007 Service Repair Manual
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