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Aprilia

Aprilia SXV RXV 450 550 2006-2013 Factory Service Repair Manual

Aprilia SXV RXV 450 550 2006-2013 Factory Service Repair Manual

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Vehicle data plateRef 475802
Brand
Aprilia
Vehicle
Motorcycle
Models covered
Misc, Motorcycles, RXV 450, RXV 550, SXV 450, SXV 550
Years
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Model Variants:
SXV 450, RXV 450, SXV 550, RXV 550
Codes
Chassis Codes:
RK, RL (SXV), RM, RN (RXV) - Specific prefixes vary based on year and sub-model
👋 Introduction
Market Position
Market Segment:
High-performance off-road motorcycles (motocross/supermoto).
Competitive Analysis
Competitors:
KTM EXC/SX, Husqvarna WR/TC, Beta RR, Yamaha YZ, Honda CRF, Suzuki RM-Z, Kawasaki KX.
Key Features
Vehicle Focus:
Agile handling, potent V-twin engines, capable off-road performance.
Manual Value Proposition:
Essential resource for owners and technicians seeking to maintain, diagnose, and repair these specialized motorcycles.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Page Count:
Estimated 500-800+ pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for both 450cc and 550cc V-twin engines.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, ECU mapping, fuel tank, fuel lines.
Ignition System:
Spark plugs, coils, ECU control, wiring diagrams related to ignition.
Cooling System:
Radiator, hoses, water pump, thermostat, coolant flow, fan operation.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, lambda sensors.
Transmission Drivetrain:
Clutch operation, gear selection, internal transmission components, final drive, chain maintenance.
Electrical System:
Battery, charging system, starter motor, lighting, instrumentation, fuses, relays, wiring diagrams.
Chassis Frame:
Frame inspection, welding points, steering head bearings.
Suspension Front:
Fork disassembly, assembly, oil changes, seal replacement, damping adjustments, spring rates.
Suspension Rear:
Shock absorber service, linkage inspection, bearing maintenance, spring adjustments.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, fluid flush and bleed procedures, rotor inspection.
Wheels Tires:
Wheel bearing inspection, tire mounting and balancing, spoke tension (if applicable).
Steering System:
Handlebar components, steering stem bearings, linkage.
Bodywork Fairings:
Fairing removal and installation, seat, tank, fenders.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, brake inspections, tire pressure checks, lubrication points.
Troubleshooting Diagnostics:
Common starting issues, engine performance problems, electrical faults, diagnostic codes (if applicable).
Engine Rebuild:
Detailed steps for engine disassembly, component inspection, piston, ring, cylinder, valve, crankshaft, and camshaft service.
Suspension Service:
Fork seal replacement, oil viscosity and level, shock absorber service, linkage rebuild.
Brake System Overhaul:
Caliper rebuild, master cylinder service, bleeding procedures, pad and rotor replacement.
Electrical Diagnostics:
Use of multimeters, continuity testing, troubleshooting wiring harnesses, component testing.
Clutch Replacement:
Clutch plate and spring replacement procedures.
Valve Adjustment:
Clearance checking and adjustment for valve tappets.
Timing Chain Replacement:
Procedures for timing chain and tensioner replacement.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and chassis overhauls. Includes detailed specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes for factory PDFs, allowing easy navigation.
Printable:
Yes, pages can be printed as needed.
Digital Rights:
Instant download for immediate access.
Print Quality
Quality Assessment:
High resolution, suitable for clear viewing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (90-degree)
Displacement 450:
449.8 cc
Displacement 550:
549.0 cc
Bore X Stroke 450:
72 mm x 54.2 mm (approximate, refer to manual for exact figures)
Bore X Stroke 550:
84 mm x 50 mm (approximate, refer to manual for exact figures)
Valve Train:
SOHC, 4 valves per cylinder
Compression Ratio:
Varies by model year and specific engine tune, typically around 12.5:1 to 13.0:1
Performance
Horsepower 450:
Approx. 60-65 HP (crank)
Horsepower 550:
Approx. 70-75 HP (crank)
Torque 450:
Approx. 45-50 Nm
Torque 550:
Approx. 55-60 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin or Mikuni throttle bodies common.
Fuel Type:
Unleaded gasoline, minimum 95 RON (equivalent to 91+ AKI).
Fuel Tank Capacity:
Approximately 7.2 - 8.5 liters (depending on model variant and year).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1470-1500 mm (57.9-59.1 inches).
Weights
Dry Weight:
Approx. 115-125 kg (253-275 lbs) without fluids.
Wet Weight:
Approx. 130-140 kg (286-308 lbs) with all fluids.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for off-road competition motorcycles in typical road safety rating systems.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear. Often radial-mount calipers.
Passive Features
Frame Design:
Chromoly steel or aluminum perimeter/trellis frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic digital display for speed, RPM, trip meter).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 operating hours or annually. Refer to manual for specific riding conditions.
Air Filter Cleaning:
Every 5-10 operating hours or as needed based on riding environment.
Spark Plug Replacement:
Every 20-30 operating hours or as per manual recommendations.
Valve Clearance Check:
Every 20-40 operating hours.
Chain Lubrication Adjustment:
Every 5-10 operating hours, or after washing/wet riding.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA approved). Refer to manual for precise specification.
Engine Oil Capacity:
Approximately 1.5 - 1.9 liters (depending on year and whether filter is changed).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (check manual for specific compatibility).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Fork Oil Viscosity:
Typically SAE 5W or 10W (refer to manual for precise specification and level).
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, wheel bearings, steering head bearings, fork seals, piston rings due to high-performance nature.
Engine Potential Concerns:
Valve train wear, potential oil consumption if not maintained rigorously, occasional fuel injection glitches.
Electrical Potential Concerns:
Wiring harness integrity, connector corrosion, especially in off-road conditions.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, known for performance and innovation in various racing disciplines.
Model Evolution
Development Focus:
The SXV/RXV line represented Aprilia's foray into high-performance V-twin off-road bikes, blending motocross and supermoto capabilities.
Production
Production Period:
2006-2013
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these models might not be widely publicized, Aprilia's V-twin off-road platform was recognized for its unique approach and performance in niche markets.

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