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Polaris

Polaris Sportsman 500 HO Touring 500 HO 2010-2011 Service Repair Shop Manual

Polaris Sportsman 500 HO Touring 500 HO 2010-2011 Service Repair Shop Manual

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Vehicle data plateRef 81467
Brand
Polaris
Vehicle
ATV
Models covered
Misc, Sportsman 500 HO, Sportsman 500 HO Touring
Years
2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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The Polaris Sportsman 500 HO Touring, produced for the 2010 and 2011 model years, is a premium all-purpose two-up all-terrain vehicle designed for riders seeking comfortable and capable two-up riding, trail exploration, and light utility work. Building on the robust heritage of the Sportsman line, this model features a 499cc liquid-cooled engine with Electronic Fuel Injection (EFI), delivering approximately 33 horsepower and 27 lb-ft of torque. Its engineering emphasizes rider-focused features and all-around capability, making it a versatile choice for various off-road adventures and tasks. This comprehensive service repair shop manual in English covers the Polaris Sportsman 500 HO Touring models from 2010 to 2011. It provides detailed information on engine mechanicals, drivetrain, suspension, steering, braking, and electrical systems, including wiring diagrams. The manual offers step-by-step procedures for maintenance, repair, and diagnostics, covering everything from basic oil changes to complete engine and transmission overhauls. It is designed to empower owners and technicians to maintain and repair the vehicle effectively, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 HO Touring
Model Variant:
500 HO Touring
Codes
Model Year:
2010-2011
👋 Introduction
Market Position
Market Segment:
Premium All-Purpose 2-Up ATV (All-Terrain Vehicle)
Competitive Analysis
Key Competitors:
Can-Am Outlander Max, Yamaha Grizzly, Arctic Cat Thundercat (for 2-up touring capability)
Key Features
Target Audience:
Riders seeking comfortable and capable two-up riding, trail exploration, and light utility work
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving significant costs compared to dealership service.
📋 Manual Details
Coverage Areas
Coverage Years:
2010, 2011
Covered Models:
Polaris Sportsman 500 HO Touring
Page Count
Estimated Page Count:
High (typically 800+ pages for comprehensive ATV service manuals)
Manual Type
Manual Type:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Engine mechanical, lubrication, cooling, fuel system, ignition system, starting system, charging system
Drivetrain System:
Transmission, clutch, drive shafts, differentials (front and rear), final drive, AWD system
Suspension Steering:
Front and rear suspension, steering linkage, wheel alignment
Braking System:
Hydraulic brake system, brake components, bleeding procedures
Electrical System:
Wiring diagrams, lighting, battery, starter, alternator, fuses, relays, sensors, ECU
Body Chassis:
Frame, body panels, seat, racks, storage compartments
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, lubrication, inspections, adjustments
Repair Procedures:
Complete engine disassembly and reassembly, transmission overhaul, component replacement
Diagnostic Procedures:
Step-by-step diagnostic routines for various systems
Special Tool Requirements:
Identification and usage of specialized tools for specific repairs
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Searchable Text, Printable Pages
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Device Compatibility:
Compatible with all PC, MAC, Tablets, and Smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke DOHC
Engine Displacement:
499cc
Bore X Stroke:
92.0 mm x 75.5 mm
Cooling System:
Liquid-Cooled
Compression Ratio:
10.0:1
Ignition System:
Electronic Ignition
Performance
Horsepower Rating Approx:
33 HP @ 6500 RPM (Approximate, may vary slightly by source)
Torque Rating Approx:
27 lb-ft @ 5000 RPM (Approximate, may vary slightly by source)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin 40mm Throttle Body
Fuel Type:
Unleaded Gasoline, 87 Octane Minimum
Fuel Tank Capacity:
4.1 gal (15.5 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Transmission Features:
High/Low Range, Neutral, Reverse, Park
Drive System:
On-Demand True All-Wheel Drive (AWD)
Final Drive:
Shaft Drive
📐 Dimensions
Exterior
Length:
83 in (210.8 cm)
Width:
46 in (116.8 cm)
Height:
50 in (127 cm)
Wheelbase:
56 in (142.2 cm)
Ground Clearance:
11.5 in (29.2 cm)
Cargo
Front Rack Capacity:
100 lbs (45.4 kg)
Rear Rack Capacity:
200 lbs (90.7 kg)
Weights
Dry Weight:
642 lbs (291.2 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Payload Capacity:
475 lbs (215.5 kg)
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) not standard; aftermarket kits available. Manual details frame integrity for mounting.
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Engine Braking:
Standard feature via PVT system
Passive Features
Lighting:
Dual Halogen 50W Front High/Low Beam, Dual Halogen 27W Tail/Brake Lights
Seatbelts:
Not standard; manual may cover installation of aftermarket seatbelts and appropriate safety restraints.
💡 Technology Features
Infotainment
Instrumentation:
Digital display with speedometer, odometer, trip meter, tachometer, fuel gauge, clock, 2WD/4WD indicator, gear indicator, high-temp light, oil pressure light, check engine light.
Driver Assistance
Powertrain Management:
Electronic Fuel Injection (EFI) for optimized fuel delivery and performance.
Connectivity
Diagnostic Port:
On-board diagnostic system accessed via a proprietary connector (manual details location and usage).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first. Manual details specific procedure.
Air Filter Inspection:
Inspect every 50 hours or 6 months. Clean or replace as needed. Manual provides cleaning instructions.
Spark Plug Replacement:
Recommended every 100 hours or 12 months. Manual specifies correct gap and type.
Transmission Fluid Change:
Recommended every 200 hours or 24 months. Manual specifies fluid type and procedure.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Full Synthetic 5W-50 (or equivalent API SG or higher)
Engine Oil Capacity:
2.1 US quarts (2.0 Liters) with filter change.
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant
Transmission Fluid Capacity:
Refer to manual; typically around 0.75 US quarts (0.7 Liters).
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Drive belts (PVT), ball joints, tie rod ends, wheel bearings, brake pads.
Potential Failures:
EFI system issues (injectors, throttle position sensor), stator failures, CV joint boots cracking.
Manual Utility For Issues:
The manual provides detailed diagnostics and repair procedures for all these common issues and potential failures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
USA
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its comfort, rider-focused features, and all-around capability. The 'Touring' models specifically cater to two-up riding.
500 Engine Development:
The 500cc engine platform has been a workhorse for Polaris, evolving over many years to improve reliability, performance, and efficiency, with the HO (High Output) designation indicating enhanced power.
Production
Production Period:
Models covered are from the 2010 and 2011 model years, representing a specific iteration of the 500 HO Touring.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2010-2011 Sportsman 500 HO Touring are not widely documented, the Polaris Sportsman line has consistently received accolades for its performance, comfort, and innovation in the ATV market over the years.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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