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Ford

Ford F-Series F250 F350 F450 F550 Complete Workshop Service Repair Manual 2009

Ford F-Series F250 F350 F450 F550 Complete Workshop Service Repair Manual 2009

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Vehicle data plateRef 177473
Brand
Ford
Vehicle
Truck
Models covered
F Series, F250, F350, F450, F550
Years
2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Ford
Model:
F-Series Super Duty
Model Variants:
F-250, F-350, F-450, F-550
Year:
2009
Generation
Generation Identifier:
12th Generation (2008-2010)
Codes
Chassis Codes:
Various for different GVWR classes, primarily related to Super Duty platform
👋 Introduction
Market Position
Market Segment:
Heavy-duty pickup trucks, catering to commercial, fleet, and demanding personal use.
Competitive Analysis
Key Competitors:
Ram Heavy Duty, Chevrolet Silverado HD, GMC Sierra HD.
Key Features
Vehicle Strengths:
Robust chassis, powerful engine options, high towing and payload capacities, proven reliability in heavy-duty applications.
Manual Benefits:
Enables DIY repairs, cost savings, deep understanding of vehicle systems, supports preventative maintenance.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete workshop service and repair procedures for all F-250, F-350, F-450, and F-550 models.
Page Count
Estimated Page Count:
Extensive, likely exceeding 2000 pages given the scope of Super Duty trucks.
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or entire sections.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
📖 Manual Coverage
Systems Covered
Engine:
Gasoline (5.4L Triton V8, 6.8L Triton V10) and Diesel (6.4L Power Stroke V8) including components, diagnostics, and repair.
Transmission:
Automatic (e.g., 5R110W TorqShift) and Manual transmissions, including operation, overhaul, and diagnostics.
Drivetrain:
4x4 systems, transfer cases, differentials (front and rear), axles, driveshafts, CV joints, and hubs.
Suspension:
Front and rear suspension systems, leaf springs, shocks, steering components, and alignment specifications.
Brakes:
Front and rear brake systems (disc brakes), parking brake, ABS, and hydraulic components.
Electrical System:
Full electrical schematics, battery, charging system, starting system, lighting, instrument cluster, power accessories, and body control modules.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Fuel System:
Fuel tanks, pumps, lines, injectors, and emission control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fans, and hoses.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, and piping.
Body And Frame:
Body panel repair, doors, glass, interior trim, and frame inspection/repair.
Safety Systems:
Airbag system, seatbelts, and related diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures, fault code interpretation, and symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuilds Overhauls:
Detailed instructions for engine, transmission, and other major component rebuilds.
Diagnostics:
Extensive diagnostic procedures, including wiring diagrams and component testing.
Specifications Data:
Torque specifications, clearances, fluid capacities, pressures, and electrical data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including electrical diagnostics.
⚙️ Engine Specifications
Primary Engine
Gasoline Engine 1:
5.4L Triton V8 (SOHC, 3-valve)
Gasoline Engine 2:
6.8L Triton V10 (SOHC, 3-valve)
Diesel Engine:
6.4L Power Stroke V8 (Turbocharged, Intercooled, OHV, 32-valve)
Performance
5.4L V8 Horsepower:
Approx. 310 hp @ 5,000 rpm
5.4L V8 Torque:
Approx. 395 lb-ft @ 3,500 rpm
6.8L V10 Horsepower:
Approx. 362 hp @ 4,750 rpm
6.8L V10 Torque:
Approx. 457 lb-ft @ 3,250 rpm
6.4L Powerstroke Horsepower:
Approx. 350 hp @ 3,000 rpm
6.4L Powerstroke Torque:
Approx. 650 lb-ft @ 1,600 rpm
Fuel System
Gasoline Fuel System:
Electronic Fuel Injection (EFI)
Diesel Fuel System:
Common Rail Fuel Injection (CRFI), High-Pressure Fuel Pump, Diesel Particulate Filter (DPF) for emissions.
🔧 Transmission
Standard
Transmission Options:
Available with both automatic and manual transmissions, depending on configuration.
Optional
Automatic Transmission:
5R110W TorqShift (5-speed automatic)
Manual Transmission:
Likely options include 6-speed manual transmissions (e.g., ZF6).
Features
Torqshift Features:
Tow/Haul mode, manual shifting capability (SelectShift).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, SuperCab, Crew Cab; various bed lengths (e.g., 6.75 ft, 8.0 ft, 9.75 ft).
Weights
Gvwr Range:
Extensive range depending on model (F-250, F-350 SRW/DRW, F-450, F-550) from approximately 8,500 lbs to 37,000 lbs.
Curb Weight:
Varies significantly by configuration, typically starting around 6,000 lbs and increasing with options and GVWR.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings vary by configuration and model year. Generally robust for heavy-duty use.
Active Features
Brake System:
4-wheel power disc brakes with ABS. Enhanced towing features may include integrated trailer brake controller.
Passive Features
Airbags:
Driver and front passenger airbags. Side curtain airbags and other advanced restraints may be optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio Systems:
Range from basic AM/FM/CD players to optional premium audio systems with SiriusXM capabilities. SYNC® voice-recognition communication and entertainment system may be available on higher trims.
Driver Assistance
Towing Features:
Integrated Trailer Brake Controller (optional), Trailer Sway Control, Tow/Haul Mode.
Connectivity
Usb Ports:
Available on certain trims/options for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months for gasoline engines, and 5,000-10,000 miles for diesel engines, or as indicated by the Intelligent Oil-Life Monitor (IOLM).
Transmission Fluid Change:
Refer to manual for specific intervals based on usage (e.g., heavy towing). Generally around 30,000-60,000 miles.
Coolant Service:
Initial flush and fill at 100,000 miles, then every 50,000 miles thereafter for some coolant types.
Fluid Specifications
Engine Oil Gasoline:
5W-20 (e.g., Motorcraft® SAE 5W-20 Synthetic Blend)
Engine Oil Diesel:
15W-40 (e.g., Motorcraft® Power Stroke VDL 15W-40)
Coolant:
Ford-specified Gold Coolant (e.g., Motorcraft® Premium Long Life Coolant - Yellow)
Transmission Fluid Auto:
MERCON® LV Automatic Transmission Fluid (for 5R110W)
Known Issues
Common Wear Items:
Ball joints, tie rod ends, U-joints, brake components, exhaust components, fuel injectors (especially on early diesel models).
Diesel Specific Concerns:
EGR system issues, DPF regeneration problems, turbocharger concerns (on 6.4L Power Stroke).
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford F-Series has been the best-selling truck line in North America for decades, with a strong reputation for toughness and capability.
Model Evolution
Super Duty Development:
The Super Duty line was introduced in 1999 to differentiate heavy-duty trucks from the lighter F-150. The 2008 refresh marked the introduction of the 12th generation, featuring updated styling, chassis, and powertrains.
Production
Manufacturing Locations:
Kentucky Truck Plant (Kentucky, USA) and Avon Lake Assembly Plant (Ohio, USA) are primary manufacturing sites for F-Series Super Duty trucks.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Ford F-Series consistently receives accolades, though specific 'Truck of the Year' awards can vary annually by publication. Super Duty models are recognized for their capability and durability.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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