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Club Car

2009-2011 Club Car-DS (Gas & Electric)-Parts List

2009-2011 Club Car-DS (Gas & Electric)-Parts List

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Vehicle data plateRef 213063
Brand
Club Car
Vehicle
Other Vehicles
Models covered
DS Electric, DS Gas, Golf Carts
Years
2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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๐Ÿท๏ธ Basic Information
Identification
Make:
Club Car
Model:
DS
Year:
2009-2011
Powertrain Type:
Gas and Electric
Codes
Product Identifier:
2009-2011 Club Car-DS (Gas & Electric)-Parts List
๐Ÿ‘‹ Introduction
Market Position
Segment:
Golf Car / Personal Transportation Vehicle (PTV)
Target User:
Golf course maintenance, private property owners, resort operators, industrial facilities.
Competitive Analysis
Key Competitors:
EZ-GO TXT, Yamaha Drive, Garia, Cushman.
Key Features
Ds Model Advantages:
Renowned for its reliability, comfort, and robust construction, a long-standing popular model in the Club Car lineup.
Powertrain Options:
Offers versatility with both highly efficient gasoline engines and quiet, low-maintenance electric drivetrains.
Manual Value Proposition
Value For Buyer:
Essential for accurate part identification, ensuring correct repairs and maintenance, and preserving the longevity and performance of the Club Car DS.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Parts List with detailed schematics and corresponding part numbers.
Secondary Coverage:
Assembly details and complete part descriptions.
Page Count
Estimated Page Count:
Variable, depending on specific model and powertrain variant within the range. Typically between 100-300 pages for a comprehensive parts list.
Manual Type
Type:
Parts List / Catalog
Purpose:
Identify and order replacement parts; understand assembly of components.
Language
Language:
English
Format
Format:
Print (Original Equipment Manufacturer - OEM)
Source Type:
OEM Manuals used by Club Car Mechanics and included with original purchase.
๐Ÿ“– Manual Coverage
Systems Covered
Chassis And Frame:
Detailed part breakdowns for frame components, suspension mounts, and body supports.
Body And Trim:
All external body panels, fenders, hoods, seats, roofs, and associated fasteners and brackets.
Gas Engine Powertrain:
Parts for the gasoline engine (specific model dependent, e.g., Kawasaki FE290 or FE350), including carburetor, ignition, exhaust, cooling system, and fuel delivery components.
Electric Powertrain:
Parts for the electric drivetrain, including motor, controller, solenoid, batteries (mounting and connections), charger receptacle, and wiring harness.
Steering System:
Steering column, tie rods, steering shaft, bushings, and related hardware.
Braking System:
Brake pedal assembly, cables, drums, shoes, backing plates, and hydraulic components (if applicable).
Suspension And Wheel:
Front and rear springs, shock absorbers, wheel bearings, hubs, and wheel assemblies.
Electrical System:
Wiring harnesses, switches, lights (headlights, taillights, brake lights), fuses, battery cables, and connectors.
Accessories And Options:
Parts for common accessories like windshields, mirrors, roof racks, lights, and custom trim. (Coverage may vary).
Procedures Included
Part Identification:
Detailed visual identification of every component via exploded view diagrams.
Part Number Reference:
Exact OEM part numbers for ordering and cross-referencing.
Assembly Guidance:
Illustrations demonstrating the correct order and method of assembly for various sub-assemblies.
Disassembly Guidance:
Implied by exploded views, showing how components are put together, thus indicating disassembly steps.
Technical Depth
Depth Level:
Comprehensive Parts Cataloging
Diagnostic Support:
Not a diagnostic manual, but essential for identifying faulty or worn parts that may be causing issues.
Repair Scope:
Focuses on part replacement and sub-assembly reassembly, not detailed repair procedures or adjustments.
๐Ÿ“Š Manual Specifications
File Format
Physical Format:
Printed Booklet/Manual
Print Quality
Paper Quality:
Durable, often glossy or semi-gloss paper suitable for workshop environments.
Print Resolution:
High-resolution diagrams and text for clarity.
Binding Type
Binding:
Typically saddle-stitched or perfect bound for durability.
โš™๏ธ Engine Specifications
Primary Engine Gas
Make Model:
Likely Kawasaki FE290 or FE350 (specific to the cart configuration).
Type:
4-stroke, air-cooled, OHV gasoline engine.
Displacement Cc:
Approx. 290cc or 350cc (depending on specific engine installed).
Horsepower Hp:
Typically around 8-11 HP for these engine displacements.
Fuel System:
Carbureted.
Ignition System:
Electronic CDI (Capacitor Discharge Ignition).
Primary Engine Electric
Type:
36V or 48V DC electric motor.
Controller:
Curtis or similar proprietary controller.
Battery Type:
Deep-cycle lead-acid batteries (e.g., 6V or 8V).
๐Ÿ”ง Transmission
Standard Gas
Type:
Continuously Variable Transmission (CVT) via a belt-driven clutch system.
Drive:
Shaft drive to differential.
Standard Electric
Type:
Direct drive from motor to differential.
Drive:
Shaft drive to differential.
๐Ÿ“ Dimensions
Exterior Length
Dimensions:
Approximately 94 inches (238.8 cm).
Exterior Width
Dimensions:
Approximately 47 inches (119.4 cm).
Exterior Height
Dimensions:
Approximately 71 inches (180.3 cm) to the top of the roof (varies with options).
Wheelbase
Dimensions:
Approximately 65.5 inches (166.4 cm).
Weights
Curb Weight Gas:
Around 500-550 lbs (227-249 kg).
Curb Weight Electric:
Around 600-700 lbs (272-318 kg) including batteries.
Gross Vehicle Weight Rating Gvwr:
Typically around 1000-1200 lbs (454-544 kg).
Cargo Capacity
Seating Capacity:
2 passengers standard (can be configured for 4 with specific seating options).
๐Ÿ›ก๏ธ Safety Features
Ratings
Collision Testing:
Not applicable to PTVs in the same way as passenger vehicles. Designed for low-speed operation.
Active Features
Braking:
Mechanical drum brakes, self-adjusting.
Parking Brake:
Hand-operated parking brake.
Passive Features
Seat Belts:
Optional depending on configuration and intended use.
Roll Bar:
Integrated into the canopy frame.
๐Ÿ’ก Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, battery indicator for electric models, fuel gauge for gas models), lights, horn. Advanced infotainment is generally not a feature of this model year.
Driver Assistance
Features:
No electronic driver assistance features like ABS or traction control typically found on this model.
Connectivity
Features:
None.
๐Ÿ”ง Maintenance
Service Intervals Gas
Oil Change:
Recommended every 50 operating hours or annually. Check manual for specific oil viscosity (e.g., SAE 10W-30).
Air Filter:
Inspect every 25 operating hours, replace as needed. Consult manual for part number.
Spark Plug:
Replace annually or per hour recommendations in manual. Specify plug type (e.g., NGK).
Service Intervals Electric
Battery Maintenance:
Regularly check water levels (if applicable) and terminal connections. Keep batteries clean and charged. Consult manual for specific charging procedures and battery care.
Controller Check:
Visual inspection of connections and wiring for wear or damage.
Fluid Specifications
Engine Oil Gas:
Consult specific manual for viscosity (e.g., API SJ or higher, SAE 10W-30). Capacity typically around 1 quart.
Gear Lube:
Check differential oil level and condition. Consult manual for type and capacity (e.g., SAE 30 or 80W-90, depending on specific differential).
Known Issues
Common Wear Items:
Drive belts, brake cables, suspension bushings, seat upholstery, battery terminals (corrosion).
Gas Engine Specific:
Carburetor adjustment issues, starter/generator wear, exhaust system leaks.
Electric Specific:
Battery life degradation, controller failure (less common), charging system issues.
๐Ÿ“š Vehicle History
Brand Heritage
Club Car Legacy:
Club Car has been a leading manufacturer of golf cars and utility vehicles since 1958, known for innovation and quality.
Model Evolution
Ds Lineage:
The DS model has been a staple for Club Car for many years, characterized by its distinctive 'double-scoop' body design and ride comfort.
Production
Manufacturing Location:
Primarily Augusta, Georgia, USA.
Production Period Covered:
The DS model has been in continuous production for several decades, with the 2009-2011 range representing a specific iteration of its design and technology.
๐Ÿ† Awards & Recognition
Recognitions
Industry Standing:
The Club Car DS has historically been a top-selling and highly regarded model in the golf car industry, praised for its balance of performance, comfort, and durability.
Ratings
Consumer Reviews:
Consistently receives positive reviews for reliability and ease of maintenance.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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