1
/
of
1
Husqvarna
2008 Husqvarna TE 250-450-510 TC 250-450-510 TXC 250-450-510 SMR 450-510 SMR450 R Workshop Service Repair Manual 08
2008 Husqvarna TE 250-450-510 TC 250-450-510 TXC 250-450-510 SMR 450-510 SMR450 R Workshop Service Repair Manual 08
Regular price
$16.99
Regular price
Sale price
$16.99
Shipping calculated at checkout.
Vehicle data plateRef 54830
- Brand
- Husqvarna
- Vehicle
- Motorcycle
- Models covered
- Misc, Motorcycles, SMR 450, SMR 510, SMR450 R, TC 250, TC 450, TC 510, TE 250, TE 450, TE 510, TXC 250, TXC 450, TXC 510
- Years
- 2008
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
Couldn't load pickup availability
What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you — re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250, TXC 450, TXC 510, SMR 450, SMR 510, SMR450 R |
| Year: | 2008 |
| Codes | |
| Product Name: | 2008 Husqvarna TE 250-450-510 TC 250-450-510 TXC 250-450-510 SMR 450-510 SMR450 R Workshop Service Repair Manual Download 08 PDF |
| Introduction | |
| Market Position | |
| Segment: | High-performance off-road motorcycles (enduro, motocross, supermoto) known for Italian engineering and racing pedigree. |
| Competitive Analysis | |
| Competitors: | KTM EXC/SX series, Yamaha YZ/WR series, Honda CRF series, Kawasaki KX/KLX series, Suzuki RM/DR series. |
| Key Features | |
| Vehicle Appeal: | Powerful engines, advanced chassis design, competitive pricing relative to performance, distinctive Italian styling, and a strong heritage in off-road racing. |
| Manual Value Proposition: | Provides essential, factory-accurate information for maintaining and repairing these specialized machines, ensuring optimal performance and longevity, and empowering owners to perform complex tasks. |
| Manual Details | |
| Coverage Areas | |
| Models Covered: | 2008 Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250, TXC 450, TXC 510, SMR 450, SMR 510, SMR450 R |
| Variants Covered: | All engine displacements and specific model designations within the 2008 lineup. |
| Page Count | |
| Estimated Pages: | Varies by specific model and engine, but typically comprehensive. Expect several hundred pages. |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English (presumed based on standard OEM manual distribution) |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnosis, repair, and overhaul procedures for all engine variants (250cc, 450cc, 510cc), including top-end, bottom-end, cooling system, lubrication, and fuel injection. |
| Transmission: | Service and repair of the gearbox, clutch system (hydraulic), and related components. |
| Electrical System: | Wiring diagrams, component testing, troubleshooting for ignition, lighting, battery charging, and electronic control units (ECU). |
| Chassis And Suspension: | Front forks (rebuild, adjustments, fluid changes), rear shock absorber (rebuild, adjustments), swingarm, linkages, and bearings. |
| Brakes: | Front and rear brake system diagnosis, repair, caliper service, master cylinder service, bleeding procedures, and pad/rotor replacement. |
| Fuel System: | Fuel tank, fuel pump, injectors, fuel pressure regulator, and related lines. |
| Exhaust System: | Removal, installation, and inspection of exhaust components. |
| Cooling System: | Radiator, hoses, water pump, and coolant specifications. |
| Bodywork And Plastics: | Fairings, seat, fuel tank cover, and other cosmetic and protective components. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain adjustment, lubrication points, and general inspection guidelines. |
| Troubleshooting Guides: | Systematic diagnostic procedures for common and uncommon issues, including fault codes and symptom-based solutions. |
| Engine Rebuild: | Complete instructions for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. |
| Suspension Service: | Detailed procedures for servicing front and rear suspension units, including oil level checks and replacements. |
| Electrical Diagnostics: | Step-by-step troubleshooting for electrical faults, utilizing wiring diagrams and test procedures. |
| Brake System Maintenance: | Bleeding, caliper overhaul, and component replacement. |
| Torque Specifications: | Precise torque values for all critical fasteners. |
| Technical Depth | |
| Depth: | Comprehensive OEM level detail, suitable for professional technicians and experienced home mechanics. Covers everything from basic maintenance to complete engine and component overhauls. |
| Manual Specifications | |
| File Format | |
| Quality: | High-resolution PDF, typically searchable text, allowing for easy navigation and printing of specific sections. Assumed to be a direct scan or reproduction of original manufacturer documentation. |
| Print Quality | |
| Quality: | Designed for clear printing of diagrams, illustrations, and text. High detail in technical drawings. |
| Binding Type | |
| Type: | N/A (Digital PDF download) |
| Paper Type | |
| Type: | N/A (Digital PDF download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft) |
| Engine Configurations: | Single-cylinder available in 250cc, 450cc, and 510cc displacements. |
| Bore X Stroke 250: | Approx. 76 x 54.8 mm (verify specific model for precise figures) |
| Bore X Stroke 450: | Approx. 97 x 60.8 mm (verify specific model for precise figures) |
| Bore X Stroke 510: | Approx. 98 x 71.5 mm (verify specific model for precise figures) |
| Performance | |
| Horsepower 250: | Estimated 35-40 HP (at crankshaft, vary by tuning) |
| Horsepower 450: | Estimated 45-50 HP (at crankshaft, vary by tuning) |
| Horsepower 510: | Estimated 50-55+ HP (at crankshaft, vary by tuning) |
| Torque Figures: | Specific torque figures vary by displacement but are optimized for tractable power delivery across RPM range. |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) - Mikuni or Keihin throttle body systems likely. |
| Fuel Type: | Unleaded gasoline, minimum octane rating 91 (RON+MON)/2. |
| Ignition System: | Digital CDI (Capacitor Discharge Ignition) |
| Transmission | |
| Standard | |
| Type: | 6-speed manual constant mesh |
| Optional | |
| Type: | N/A |
| Features | |
| Clutch: | Hydraulic actuated wet multi-plate clutch. |
| Final Drive: | O-ring sealed chain drive. |
| Dimensions | |
| Exterior | |
| Frame Type: | Perimeter steel frame with aluminum subframe. |
| Wheelbase Approx: | Approx. 1470-1480 mm (147-148 cm) depending on model variant. |
| Weights | |
| Dry Weight Approx: | 105-115 kg (231-253 lbs) depending on model and engine size (without fuel). |
| Safety Features | |
| Ratings | |
| Crash Tests: | N/A (Motorcycle safety is primarily assessed through structural integrity and rider protection gear) |
| Active Features | |
| Brakes: | Hydraulic disc brakes front and rear. Brembo calipers often used on higher-spec models. |
| Suspension: | Advanced USD (Upside Down) front forks and monoshock rear suspension for stability and control. |
| Passive Features | |
| Frame: | Robust perimeter frame designed for rigidity and impact absorption. |
| Handlebar: | Fat bar handlebars for improved strength and vibration damping. |
| Technology Features | |
| Infotainment | |
| Features: | Basic instrumentation: Speedometer, odometer, trip meter, engine hour meter, neutral indicator, and warning lights. No advanced infotainment systems. |
| Driver Assistance | |
| Features: | N/A (No electronic rider aids like traction control or ABS on standard models of this era). |
| Connectivity | |
| Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change Engine: | Every 15-20 engine hours or annually, whichever comes first. Refer to manual for specific recommendations based on usage. |
| Air Filter Cleaning: | After every ride or as conditions dictate (e.g., dusty environments). |
| Spark Plug Check: | Every 30-40 engine hours. |
| Valve Clearance Check: | Every 60-80 engine hours, or as per manual recommendations. |
| Fluid Specifications | |
| Engine Oil Type: | Fully synthetic SAE 10W-50 motorcycle specific oil (e.g., Motorex Power Synt 4T 10W/50 or equivalent). |
| Engine Oil Capacity 250: | Approx. 1.4 - 1.5 Liters (check manual for precise fill level). |
| Engine Oil Capacity 450/510: | Approx. 1.5 - 1.6 Liters (check manual for precise fill level). |
| Coolant Type: | Permanent anti-freeze coolant (e.g., Motorex Coolant M5.0 or equivalent), mixture of 50% coolant and 50% distilled water. |
| Clutch Fluid Type: | DOT 4 hydraulic brake fluid. |
| Fork Oil Type: | Specific suspension fluid, e.g., SAE 5W or SAE 7.5W (refer to manual for precise viscosity and level). |
| Known Issues | |
| Engine Reliability: | Some models may experience issues with camshaft wear or valve train components if maintenance intervals are not strictly followed. Overheating can also be a concern if the cooling system is not properly maintained. |
| Electrical Gremlins: | Occasional electrical connection issues or sensor failures can occur, requiring careful inspection and cleaning. |
| Suspension Seals: | Fork and shock seals can wear over time, leading to leaks, especially under demanding off-road use. |
| Clutch Actuation: | Hydraulic clutch slave cylinder seals can sometimes fail, leading to clutch fluid leaks or poor clutch engagement. |
| Vehicle History | |
| Brand Heritage | |
| Origin: | Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its extensive racing history, particularly in motocross and enduro. |
| Model Evolution | |
| Design Philosophy: | The TE, TC, TXC, and SMR lines represent Husqvarna's commitment to delivering high-performance, race-bred machines for various off-road and on-road disciplines. These models often feature advanced Italian engineering and design. |
| Production | |
| Manufacturing Location: | Italy (during this ownership period). |
| Ownership Era: | The 2008 models were produced during the period when Husqvarna was owned by the Italian Cagiva Group (MV Agusta Motor S.p.A.). |
| Awards & Recognition | |
| Recognitions | |
| Racing Success: | Husqvarna has a rich history of success in various motorsports disciplines, contributing to the development and reputation of these performance models. |
| Ratings | |
| Motorcycle Reviews: | Generally well-received by the press and riders for their performance characteristics and off-road capability. |
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
Share
2008 Husqvarna TE 250-450-510 TC 250-450-510 TXC 250-450-510 SMR 450-510 SMR450 R Workshop Service Repair Manual 08
Husqvarna / Motorcycle · PDF · Instant download
$16.99
- Instant download Link on the order page and in your inbox within a minute.
- Secure checkout Encrypted Shopify payments — card, PayPal, Apple Pay, Google Pay.
- Print-ready PDF Searchable text; print only the pages you take to the bench.
- Coverage check Not sure it fits? Send the model and VIN before you buy.
