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Mercury

Mercury Milan 2006 2007 2008 2009 Workshop Service Manual

Mercury Milan 2006 2007 2008 2009 Workshop Service Manual

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Vehicle data plateRef 69852
Brand
Mercury
Vehicle
Cars
Models covered
Milan
Years
2006, 2007, 2008, 2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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๐Ÿท๏ธ Basic Information
Identification
Make:
Mercury
Model:
Milan
Years Covered:
2006, 2007, 2008, 2009
Codes
Platform:
Ford CD3 Platform
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size sedan
Brand Strategy:
Positioned as a stylish and refined alternative to mainstream sedans, offering a blend of American comfort and European driving dynamics.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Ford Fusion.
Key Features
Design:
Sleek, aerodynamic styling with European influences, inspired by Mazda6 platform.
Powertrain:
Available with a choice of efficient four-cylinder and potent V6 engines.
Interior:
Spacious cabin, comfortable seating, upscale materials for its class.
Driving Dynamics:
Well-tuned suspension for a balanced ride and handling.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Page Count
Total Pages:
4909
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, testing, repair of all engine components.
Engine Performance:
Fuel injection, ignition system, emissions control, cooling system, lubrication.
Transmission Manual:
Removal, installation, overhaul, adjustments, diagnostics.
Transmission Automatic:
Removal, installation, overhaul, adjustments, diagnostics, fluid specifications.
Drivetrain:
Front-wheel drive system, axles, driveshafts, CV joints, differentials.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system, alignment.
Brakes:
Hydraulic system, ABS, discs, drums, pads, lines, bleeding procedures, parking brake.
Electrical System:
Battery, charging system, starting system, lighting, power windows, locks, mirrors.
Body And Frame:
Exterior panels, interior trim, glass, bumpers, body repairs, corrosion prevention.
HVAC:
Air conditioning, heating, ventilation, climate control system.
Restraints System:
Airbag system, seat belts, SRS diagnostics and service precautions.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure, evaporative emission system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, emissions components.
Chassis Electrical:
Instrument cluster, gauges, warning lights, body control module (BCM).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair:
Step-by-step repair procedures for all vehicle systems and components.
Removal Installation:
Detailed instructions for removing and installing all parts and assemblies.
Disassembly Assembly:
Complete breakdown and reassembly of major components.
Adjustments:
Precise instructions for adjusting various systems and components.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits.
Technical Depth
Depth:
Bumper-to-bumper, covering basic maintenance to complex engine/transmission rebuilds.
Detail Level:
Includes special notes, important points, service data, precautions, pictorial diagrams, exploded views, and photos.
Special Tools:
References specific special service tools (SSTs) and their usage.
Torque Specifications:
Detailed torque values for all fasteners.
Wear Limits:
Specifies wear limits for critical components.
๐Ÿ“Š Manual Specifications
File Format
Quality:
High quality, printable pages, zoomable content.
Searchability:
Likely searchable PDF text, facilitating quick information retrieval.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software:
Adobe Reader (or compatible PDF reader)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
2.3L Duratec I4
Displacement 1:
2311 cc (140.9 cu in)
Horsepower 1:
154 hp @ 5750 rpm
Torque 1:
144 lb-ft @ 4250 rpm
Optional Engine
Engine 2:
3.0L Duratec 30 V6
Displacement 2:
2967 cc (181.1 cu in)
Horsepower 2:
203 hp @ 6250 rpm (2006-2007), 221 hp @ 6250 rpm (2008-2009)
Torque 2:
199 lb-ft @ 4500 rpm (2006-2007), 205 lb-ft @ 4000 rpm (2008-2009)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
๐Ÿ”ง Transmission
Standard
Transmission Type I4:
5-speed Manual
Optional
Transmission Type I4 Auto:
5-speed Automatic (CD4E/AX4N based)
Transmission Type V6:
6-speed Automatic (AXM/6F50 based)
Features
Drive Type:
Front-Wheel Drive (FWD)
๐Ÿ“ Dimensions
Exterior
Length:
191.8 inches (4872 mm)
Width:
71.9 inches (1826 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
107.4 inches (2728 mm)
Weights
Curb Weight I4:
Approx. 3250-3350 lbs (1474-1519 kg)
Curb Weight V6:
Approx. 3450-3550 lbs (1565-1610 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star Driver, 5-Star Passenger (2006 models, Good IIHS)
NHTSA Side Impact Test:
5-Star Front, 4-Star Rear (2006 models)
Active Features
Standard Safety:
Anti-lock Braking System (ABS), Traction Control (on some trims).
Optional Safety:
Electronic Stability Control (ESC) on later models, All-Wheel Drive (AWD) on some V6 models.
Passive Features
Airbags:
Frontal airbags, side-impact airbags, side-curtain airbags (optional on some trims).
Seat Belts:
Pretensioners and load limiters for front seats.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with subwoofer and amplifier.
Navigation:
Optional factory-installed navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack available on later models.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions.
Air Filter Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) or as needed.
Spark Plugs I4:
Platinum or Iridium plugs, typically every 100,000 miles (160,000 km).
Spark Plugs V6:
Platinum or Iridium plugs, typically every 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-20 (API Certified)
Coolant:
Ford specified G96-M2 color coolant or equivalent.
Transmission Fluid Auto:
MERCON V or equivalent (for 5-speed automatic).
Transmission Fluid Auto 6Spd:
MERCON LV or equivalent (for 6-speed automatic).
Brake Fluid:
DOT 3
Known Issues
Transmission:
Some reports of premature failure or slipping in the 5-speed automatic transmission (CD4E/AX4N), especially with the V6.
Engine I4:
Occasional oil leaks, carbon buildup on intake valves for direct injection engines (though Milan primarily used port injection).
Suspension:
Worn sway bar links, control arm bushings, and strut mounts can lead to noise and handling issues.
Electrical:
Power window regulators and door lock actuators can be prone to failure.
๐Ÿ“š Vehicle History
Brand Heritage
Brand:
Mercury was an automotive brand of Ford Motor Company, intended to fill the niche between Ford and Lincoln.
Model Evolution
Introduction Year:
2006
Platform Sharing:
Based on the Mazda6 platform (Ford CD3), shared with the Ford Fusion and Mercury Milan Hybrid.
Mid-Cycle Refresh:
Minor updates for 2008, including revised styling, improved interior materials, and powertrain enhancements for the V6.
Production
Manufacturing Plant:
Flat Rock, Michigan, USA
Discontinuation Year:
2009 (Mercury brand discontinued in 2011)
๐Ÿ† Awards & Recognition
Recognitions
Safety Ratings:
Achieved top safety ratings from NHTSA for its model years.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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