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Daihatsu
Daihatsu Copen 2002-2012 Service & Repair Workshop Manual
Daihatsu Copen 2002-2012 Service & Repair Workshop Manual
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Vehicle data plateRef 453117
- Brand
- Daihatsu
- Vehicle
- Cars
- Models covered
- Copen
- Years
- 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you โ re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
๐ท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Generation:
First Generation (L880K)
Model Years Covered:
2002-2012
Codes
Chassis Code:
L880K
๐ Introduction
Market Position
Vehicle Type:
Kei car convertible sports car
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs
Competitive Analysis
Segment Competitors:
Other compact, sporty convertibles; though the Copen occupies a unique niche due to its Kei car classification
Key Features
Manual Strength:
Comprehensive coverage, detailed illustrations, step-by-step instructions, professional-grade information
Vehicle Appeal:
Compact size, distinctive styling, electric retractable hardtop, sporty driving dynamics
๐ Manual Details
Coverage Areas
Region Coverage:
Global (Primarily Japan, UK, Australia)
Language:
English
Manual Type:
Service and Repair Workshop Manual
Format
Digital Format:
PDF Download
Accessibility:
Compatible with Windows and MAC computers, tablets, and smartphones
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'very detailed' with 'hundreds of pages')
๐ Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, engine management
Transmission:
Manual and Automatic transmission systems, clutch operation, driveline
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires
Electrical:
Starting system, charging system, lighting, instrumentation, power windows, power locks, convertible roof mechanism, audio system, ECU diagnostics
Body And Interior:
Body panels, exterior trim, interior trim, seating, convertible roof operation and maintenance
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad inspection
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly for all major vehicle systems
Overhaul:
Engine and transmission overhaul procedures, component rebuilds
Technical Depth
Diagnostics:
Advanced diagnostic procedures, wiring diagrams, connector pinouts, sensor data interpretation
Specifications:
Detailed technical specifications for all components, torque values, clearances, fluid capacities, electrical parameters
Diagrams And Illustrations:
Hundreds of detailed photos, exploded diagrams, wiring schematics, and illustrations
๐ Manual Specifications
File Format
Document Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text-based PDF (standard for professional manuals)
Print Quality
Printable:
Yes, allows printing of single pages or the entire manual
Resolution:
High resolution suitable for clear reproduction of text and images
Binding Type
Physical Format:
Not applicable (digital download)
Paper Type
Physical Format:
Not applicable (digital download)
Licensing
Usage Rights:
Unlimited usage on multiple devices, no expiry, no renewal fees
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
JB-DET
Engine Type:
659cc, DOHC, 16-valve, turbocharged, intercooled inline-4 petrol
Performance
Horsepower:
64 PS (47 kW; 63 hp) @ 6000 rpm (Kei car regulations)
Torque:
10.5 kgโ
m (103 Nโ
m; 76 lbโ
ft) @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Turbocharger:
Mitsubishi TD025 or similar
Engine Management
ECU Type:
Denso or similar ECU with diagnostic capabilities
Maintenance Notes
Timing Belt:
Timing belt driven, replacement recommended every 60,000-100,000 km or 4-5 years
๐ง Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain:
Front-wheel drive (FWD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check specific manual for exact type and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (check specific manual for exact type and capacity)
๐ Dimensions
Exterior
Length:
3,395 mm (133.7 in)
Width:
1,475 mm (58.1 in)
Height:
1,245 mm (49.0 in)
Wheelbase:
2,280 mm (89.8 in)
Weights
Curb Weight:
Approx. 830-850 kg (1,830-1,874 lb)
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Varies by region and testing body; generally equipped with standard safety features for its class
Active Features
Braking System:
Front ventilated discs, Rear solid discs; optional ABS
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and passenger airbags
Rollover Protection:
Integrated roll bars behind seats
๐ก Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with aftermarket upgrades available. Speaker configuration typically 4 speakers.
Instrumentation:
Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights for vehicle systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models.
Connectivity
Bluetooth:
Not a standard factory feature on most models of this era; aftermarket solutions are common.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (typical for Japanese vehicles of this era)
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on conditions
Cabin Filter Replacement:
Every 20,000-30,000 km or annually
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-6A, SAE 0W-20 or 5W-30 (check manual for exact viscosity and capacity)
Coolant Type:
Ethylene glycol-based coolant, typically pink or red, compatible with Japanese manufacturers (e.g., Toyota Super Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise specification)
Known Issues
Turbocharger Wear:
Potential for turbocharger wear or failure due to heat and age, especially if oil changes were neglected.
Convertible Roof Mechanism:
Hydraulic leaks or slow operation of the electric hardtop roof mechanism, requiring lubrication and potential fluid replacement.
Ignition Coils:
Individual coil-on-plug ignition systems can sometimes develop faults, leading to misfires.
Suspension Bushings:
Wear in suspension bushings can lead to knocking noises and reduced handling precision.
๐ Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing compact and specialized vehicles, including many Kei cars and small sports cars.
Model Evolution
Original Launch:
First generation Copen (L880K) launched in 2002 in Japan.
Export Markets:
Later exported to markets like the UK, Australia, and parts of Europe, often with slight modifications and larger engines.
Production
Manufacturing Location:
Japan
๐ Awards & Recognition
Recognitions
Automotive Awards:
Praised for its distinctive styling and compact, sporty appeal in various automotive publications and enthusiast circles. Specific major award wins are not widely documented.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Daihatsu Copen 2002-2012 Service & Repair Workshop Manual
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