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Mitsubishi

Mitsubishi Space Star Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005

Mitsubishi Space Star Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005

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Vehicle data plateRef 402527
Brand
Mitsubishi
Vehicle
Cars
Models covered
Misc, Space Star
Years
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Common Name:
Mitsubishi Space Wagon (some markets)
Generation
Generation Designation:
First Generation
Generation Years:
1998-2005 (for this manual's coverage)
Codes
Chassis Code Prefix:
DG
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families and individuals seeking practical, versatile, and affordable transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV/Touran
Key Features
Design Philosophy:
Maximizing interior space and practicality within a compact footprint, often with a distinctive, somewhat boxy but functional design.
Versatility:
Flexible seating arrangements, ample storage solutions, and a raised driving position contributing to its MPV designation.
Manual Purpose
Utility:
Essential for DIY mechanics, fleet maintenance, and professional workshops seeking accurate repair and diagnostic information.
📋 Manual Details
Coverage Areas
Region Of Origin:
Likely European Market Focus (due to model name and year range)
Country Of Manufacture:
Japan and Netherlands (for European market variants)
Page Count
Estimated Page Count:
Over 1000 pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual and Automatic Transmission repair, overhaul, and troubleshooting
Drivetrain:
Clutch, axles, drive shafts, differentials
Suspension:
Front and rear suspension components, steering system, wheel alignment
Brakes:
Brake system diagnostics, repair, ABS (Anti-lock Braking System) components
Electrical:
Wiring diagrams, lighting, starting and charging system, instrumentation, power accessories, body electronics, ECU diagnostics
Bodywork:
Body panel repair, interior trim removal and installation, glass replacement, doors, tailgate, bumpers
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, belt adjustments, fluid checks
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilding
Diagnostics:
Step-by-step diagnostic procedures for various systems
Component Replacement:
Detailed instructions for replacing common and complex components
Electrical Troubleshooting:
Wire tracing, connector diagnosis, component testing
Technical Specifications:
Torque specifications, clearances, timing settings, fluid capacities, pressure readings
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typically)
Print Quality
Print Readability:
High-resolution scans ensuring clear diagrams and text for printing
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G9 Series (e.g., 4G92, 4G93)
Engine Configuration:
Inline 4-cylinder
Displacement Common:
1.3L (1300cc), 1.6L (1600cc), 1.8L (1800cc)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft)
Performance
Horsepower Range Typical:
Approximately 75 hp to 125 hp depending on engine size and variant
Torque Range Typical:
Approximately 110 Nm to 170 Nm depending on engine size and variant
Fuel System
Fuel Type:
Unleaded Petrol (Gasoline)
Fuel Octane Rating Minimum:
91 RON (Research Octane Number) recommended
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU), specific models detailed in manual
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II system often used)
Features
Clutch Type:
Dry, single-plate clutch (for manual transmission)
Automatic Transmission Modes:
May include Power and Snow modes for adaptive shifting
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or as specified by Mitsubishi)
Automatic Transmission Fluid:
Mitsubishi ATF SP-II or SP-III equivalent
📐 Dimensions
Exterior
Length Mm:
Approx. 4200-4300 mm
Width Mm:
Approx. 1690-1700 mm
Height Mm:
Approx. 1610-1640 mm
Wheelbase Mm:
Approx. 2600-2630 mm
Interior
Seating Capacity:
5 passengers (typical configuration, some variants might offer 7 seats)
Cargo Volume Liters Min:
Approx. 370-400 liters (with rear seats up)
Cargo
Cargo Volume Liters Max:
Approx. 1500-1700 liters (with rear seats folded)
Weights
Curb Weight Kg Range:
Approx. 1200-1350 kg
Gross Vehicle Weight Rating Kg:
Typically around 1800-1900 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating Era:
Likely 3 or 4 stars based on similar vehicles of the period; specific ratings may vary by test year and equipment.
Active Features
ABS:
Standard on most trims from launch, optional on base models.
Traction Control:
Optional on higher trims or later models.
Passive Features
Airbags Standard:
Driver and front passenger airbags (standard)
Airbags Optional:
Side airbags available on some higher-specification models
Seatbelts:
Three-point seatbelts with pretensioners for front seats
Child Seat Anchors:
ISOFIX mounting points often present
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with basic speaker configurations.
Climate Control:
Manual air conditioning (standard on many models), optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels or with specific engine/transmission combinations.
Connectivity
Phone Integration:
No factory integrated Bluetooth or smartphone connectivity in this era; aftermarket solutions are common.
Lighting
Headlights:
Halogen headlights, often with manually adjustable beam height.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15,000 km or 12 months, whichever comes first (or 7,500 km for severe conditions)
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 30,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (for standard plugs), or 90,000 km (for platinum/iridium plugs if fitted)
Timing Belt Replacement:
Every 90,000 km or 5-7 years (critical maintenance item, often requires replacement of water pump and tensioner)
Fluid Specifications
Engine Oil Capacity Liters:
Approx. 3.5 - 4.0 liters (depending on engine)
Engine Oil Type Recommendation:
API SL/SM, ACEA A3/B3, SAE 5W-30 or 5W-40 (verify with manual for specific engine)
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems Powertrain:
Timing belt failure (if not replaced on schedule), occasional oil leaks from seals, minor electronic sensor issues.
Common Problems Suspension Steering:
Worn front suspension bushings, premature wear of shock absorbers, potential play in steering rack.
Common Problems Electrical:
Instrument cluster failure (pixelation), issues with central locking actuators, minor wiring harness degradation in high-mileage vehicles.
Common Problems Body:
Rusting on wheel arches, sills, and tailgate seams, particularly in regions with road salt.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Mitsubishi Motors Corporation, known for robust engineering and often sporty vehicles (like Lancer Evolution), but also practical family cars.
Model Evolution
Predecessor:
Evolved from the Mitsubishi Space Runner (also known as the RVR/Outlander in some markets), but the Space Star represented a distinct, larger design.
Platform Sharing:
Shares platform elements with other Mitsubishi models of the era, including the Carisma.
Production
Production Years Global:
1998-2005 (for this generation)
Manufacturing Locations:
Japan and Nedcar plant in Born, Netherlands (for European market models)
🏆 Awards & Recognition
Recognitions
European Design Awards:
While specific individual awards are not widely publicized for the Space Star, it was generally well-received for its practicality and interior packaging, contributing to Mitsubishi's strong presence in the European MPV market during its production run.
Ratings
Reliability Index:
Reliability varies by individual vehicle and maintenance history; early models of any manufacturer can have more teething issues. Comprehensive service is key.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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