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Mazda

Mazda 626 Station Wagon 1997-2002 Workshop Service Manual

Mazda 626 Station Wagon 1997-2002 Workshop Service Manual

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Vehicle data plateRef 68840
Brand
Mazda
Vehicle
Cars
Models covered
626 Station Wagon, Misc
Years
1997, 1998, 1999, 2000, 2001, 2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 Station Wagon
Generation:
GF/GW (1991-2002)
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002
Codes
Chassis Codes:
GW
👋 Introduction
Market Position
Segment:
Mid-size station wagon
Target Audience:
Families, individuals seeking practical and reliable transportation
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat
Key Features
Vehicle Strengths:
Reliability, comfortable ride, practical cargo space, fuel efficiency (for its class)
Manual Utility:
Designed for professional technicians, offering the depth required for all repair and maintenance tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop service and repair
Specific Models Covered:
Mazda 626 Station Wagon (all trims)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emission control systems, engine diagnostics
Transmission Manual:
Manual transmission disassembly, assembly, clutch system, shift linkage
Transmission Automatic:
Automatic transmission (FS-EX, FS-EX5) diagnosis, repair, fluid service, torque converter
Drivetrain:
Front-wheel drive, CV joints, drive axles, differential
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, alignment specifications
Steering:
Power steering system, steering rack, column, universal joints
Brakes:
Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), hydraulic components, parking brake
Electrical System:
Battery, charging system, starting system, lighting system, horn, wipers, power accessories
Engine Control Electronics:
ECU (Engine Control Unit), sensors (MAF, O2, TPS, Crankshaft Position), actuators, diagnostic trouble codes (DTCs), wiring diagrams
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, tailgate, chassis structure
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Safety Systems:
Airbag system components and servicing (SRS)
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and reinstallation
Diagnostics:
OBD-II (On-Board Diagnostics II) code retrieval and interpretation, sensor testing
Specifications And Tolerances:
Torque specifications, clearances, alignment angles, measurements
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE (2.0L DOHC)
Engine Type:
Inline-4, Naturally Aspirated, DOHC, 16-valve
Displacement:
1991 cc (2.0 Liters)
Performance
Horsepower:
Approx. 118-130 hp (varies slightly by market and year)
Torque:
Approx. 125-135 lb-ft (varies slightly by market and year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / MPI (Multi-Point Injection)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Ethylene Glycol-based antifreeze (Mazda's recommended mixture)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual
Optional
Transmission Type Opt:
4-speed Automatic (FS-EX, FS-EX5)
Features
Automatic Features:
Electronically controlled with lock-up torque converter
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific viscosity)
Automatic Transmission Fluid:
Mazda ATF-MV or equivalent Dexron III/Mercon
📐 Dimensions
Exterior
Length:
Approx. 4715 mm (185.6 inches)
Width:
Approx. 1765 mm (69.5 inches)
Height:
Approx. 1470 mm (57.9 inches)
Wheelbase:
Approx. 2615 mm (103.0 inches)
Cargo
Cargo Volume:
Approx. 35.7 - 58.1 cu ft (rear seats up/down)
Weights
Curb Weight:
Approx. 1400-1500 kg (3086-3307 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for this generation/specific model year in all markets. Generally considered safe for its era.
Active Features
ABS:
Optional/Standard on higher trims
Passive Features
Airbags:
Driver and passenger front airbags (standard/optional depending on market and trim)
Seatbelts:
Three-point seatbelts with pretensioners (front)
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and/or cassette tape. Optional premium sound systems.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
Cruise Control:
Standard or optional depending on trim.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions required for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6-12 months, whichever comes first.
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace approximately every 60,000-100,000 miles (depending on plug type: standard or iridium).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.2 - 4.5 Liters (4.4 - 4.8 Quarts) with filter (for 2.0L engine)
Engine Oil Type:
API SL/SM/SN, SAE 5W-30 or 10W-30 (check manual for climate-specific recommendations)
Coolant Capacity:
Approx. 6.0 - 6.5 Liters (6.3 - 6.9 Quarts)
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), suspension wear (bushings, ball joints), catalytic converter failure, ABS sensor issues, transmission shift solenoids (automatic transmission).
Preventative Measures:
Regular fluid changes, timely replacement of worn suspension components, diligent inspection for oil leaks.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics and reliable, well-engineered vehicles.
Model Evolution
Sixth Generation:
The GW chassis represents the sixth generation (1991-2002), known for its improved styling and refined chassis over predecessors.
Facelift:
This period (1997-2002) likely includes minor updates and possibly a mid-cycle refresh for the GW generation.
Production
Manufacturing Locations:
Japan (primary), possibly some assembly in other regions.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally received positive reviews for reliability and value during its production run, though specific awards are less documented for this generation.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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