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Alfa Romeo

Alfa Romeo Alfetta Complete Workshop Service Repair Manual 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987

Alfa Romeo Alfetta Complete Workshop Service Repair Manual 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987

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Vehicle data plateRef 442353
Brand
Alfa Romeo
Vehicle
Cars
Models covered
Alfetta
Years
1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Alfetta
Model Code:
Type 116
Product Name:
Alfa Romeo Alfetta Complete Workshop Service Repair Manual
Applicable Years:
1973-1987
👋 Introduction
Market Position
Target Audience:
Alfa Romeo Alfetta owners, independent repair shops, classic car enthusiasts.
Value Proposition:
Empowers owners to perform their own repairs and maintenance, saving significant costs and ensuring proper upkeep of their classic Italian sports sedan.
Competitive Analysis
Competitor Manuals:
Likely includes factory service manuals (FSMs) and third-party Haynes/Chilton style manuals, with this digital version offering convenience and immediate access.
Key Features
Comprehensive Coverage:
Covers all aspects of the vehicle's mechanical and electrical systems for the specified production years.
Ease Of Use:
Designed with clear, step-by-step instructions and visual aids for accessible DIY repairs.
Versatility:
Accessible on a wide range of digital devices.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital File (PDF)
Delivery Method:
Instant Email Delivery
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types
Customer Guarantee:
Satisfaction Guaranteed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and torque specifications for all engine components.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (Bosch L-Jetronic/Motronic for later models), and associated sensors.
Fuel System:
Carburetor and fuel injection system servicing, fuel pump, fuel filter, and fuel tank.
Transmission Manual:
Gearbox disassembly, inspection, repair, clutch operation, and shift linkage adjustments.
Transmission Automatic:
Servicing and repair procedures for the optional automatic transmission.
Drivetrain:
Transaxle, differential, driveshafts, and universal joints.
Suspension Front:
Independent double wishbone, coil springs, shock absorbers, steering knuckle, and alignment procedures.
Suspension Rear:
De Dion axle, Watt's linkage, trailing arms, coil springs, shock absorbers, and related geometry.
Steering:
Recirculating ball steering gear, power steering system, steering column, and wheel alignment.
Brakes Front:
Disassembly, inspection, and assembly of ventilated disc brakes, brake calipers, and pads.
Brakes Rear:
Drum brake or disc brake servicing (depending on model variant), parking brake mechanism.
Electrical System:
Wiring diagrams, fuse box layout, lighting systems, instrument panel, and auxiliary electrical components.
Bodywork Exterior:
Door mechanisms, window regulators, hood and trunk latches, bumpers, and trim.
Bodywork Interior:
Seating adjustments, dashboard removal, interior trim panels, and HVAC system.
HVAC:
Heating, ventilation, and air conditioning system servicing and repair.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, ignition timing adjustments, and brake adjustments.
Troubleshooting:
Step-by-step diagnostic procedures for common electrical and mechanical issues.
Engine Rebuild:
Complete engine overhaul procedures, including piston ring replacement, bearing services, and cylinder head work.
Transmission Overhaul:
Detailed instructions for dismantling and reassembling both manual and automatic transmissions.
Brake System Repair:
Complete brake overhaul, including master cylinder, brake lines, calipers, and wheel cylinders.
Suspension Component Replacement:
Ball joint replacement, shock absorber installation, bush replacement, and steering component servicing.
Electrical Component Testing:
Testing of alternators, starters, ignition coils, sensors, and relays.
Body Repair:
Procedures for door alignment, panel adjustments, and minor bodywork repairs.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, facilitating diagnosis and repair.
Technical Depth
Depth Level:
Comprehensive Workshop Service and Repair Manual
Detail Level:
Step-by-step instructions with accompanying diagrams and illustrations for all repair and maintenance procedures.
📊 Manual Specifications
File Format
Required Software:
Adobe Reader (or compatible PDF reader)
Portability:
Printable, viewable on PC, Mac, tablets, and smartphones
Print Quality
Page Quality:
High quality digital reproduction
Illustration Clarity:
Clear and easy-to-understand diagrams and photographs
Binding Type
Binding Type Digital:
N/A (Digital Download)
Binding Type Physical Implication:
Printable at home or by a professional service
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Alfa Romeo Twin Cam (Nord) and V6 (Busso)
Engine Displacement Inline4:
1.6L (1570cc), 1.8L (1779cc), 2.0L (1962cc)
Engine Displacement V6:
2.5L (2492cc)
Performance
Hp Range Inline4:
Approx. 109-130 hp (depending on displacement and tuning)
Hp Range V6:
Approx. 150-170 hp
Fuel System
Fuel Delivery Early:
Weber or Dell'Orto Carburetors (e.g., 40 DFI, 45 DCOE)
Fuel Delivery Later:
Bosch L-Jetronic or Motronic Fuel Injection
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
3-speed Automatic (e.g., ZF 3HP20)
Features
Transaxle Layout:
Rear-wheel drive with gearbox and differential mounted at the rear
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Berlina), 2-door Coupe (GT)
Wheelbase Sedan:
Approx. 2600 mm (102.4 inches)
Wheelbase Coupe:
Approx. 2510 mm (98.8 inches)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era; relied on advanced chassis engineering for active safety.
Active Features
Braking System:
Four-wheel disc brakes (front ventilated) with hydraulic booster.
Suspension Design:
Sophisticated independent front suspension and De Dion rear axle for excellent handling and stability.
Passive Features
Seatbelts:
Standard seatbelts
Construction:
Unitary construction with integrated safety cell.
💡 Technology Features
Infotainment
Audio System:
Basic analog radio and cassette player were common options for the era.
Driver Assistance
ABS:
Anti-lock braking system (ABS) became available on later models, particularly V6 variants.
Connectivity
Connectivity Features:
N/A (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, depending on usage and oil type.
Timing Belt Replacement:
Check timing chain tensioner and guides regularly for Twin Cam engines; V6 models have a timing belt requiring replacement per manufacturer schedule (e.g., 60,000-90,000 km).
Spark Plug Replacement:
Typically every 20,000 - 30,000 km (12,000 - 18,000 miles).
Fluid Specifications
Engine Oil Grade:
API SG or higher, SAE 10W-40 or 15W-50 recommended (refer to manual for specific ambient temperature suitability).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Oil Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Differential Oil:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
Known Issues
Rust Corrosion:
Common for vehicles of this age; susceptible to rust in wheel wells, sills, and underbody.
Electrical Gremlins:
Aging wiring, connectors, and grounds can lead to intermittent electrical issues.
Carburetor Tuning:
Carburetors require regular adjustment and maintenance for optimal performance.
Bushings Wear:
Rubber suspension and steering bushings can degrade over time, affecting handling.
Cooling System:
Radiator, hoses, and water pump can be prone to leaks or failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Alfa Romeo S.p.A., Italy
Model Evolution
Introduction Year:
1972
Design Philosophy:
Front-engine, rear-wheel-drive layout with a transaxle for optimal weight distribution. Featured innovative suspension and drivetrain components.
Facelifts Updates:
Received minor updates and powertrain enhancements throughout its production run, including the introduction of the V6 engine and fuel injection.
Production
Production Period:
1972-1987
Notable Variants:
Alfetta GT (Coupe), Alfetta GTV, Alfetta GTV6, Alfetta Turbodiesel.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Widely praised for its innovative engineering, driving dynamics, and stylish Italian design by automotive journalists of its time.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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