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Kenworth Truck T440 T470 Body Builder Manual
Kenworth Truck T440 T470 Body Builder Manual
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Vehicle data plateRef 52330
- Brand
- Kenworth
- Vehicle
- Trucks
- Models covered
- T Models, T440, T470
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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- Download link opens on the order page immediately
- The same link is emailed to you β re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
π·οΈ Basic Information
Identification
Make:
Kenworth
Model:
T440 / T470
Product Name:
Kenworth Truck T440 T470 Body Builder Manual PDF Download
Codes
Product Identifier:
Kenworth T440 T470 Body Builder Manual 2010 PDF
π Introduction
Market Position
Vehicle Segment:
Medium-duty conventional cab truck, versatile for various vocational applications.
Target Applications:
Designed for vocational use such as construction, refuse, pick-up and delivery, towing, and specialized applications.
Competitive Analysis
Key Competitors:
Navistar International (e.g., 4300/4400 series), Freightliner (e.g., M2 series), Peterbilt (e.g., 337/348 series).
Key Features
Chassis Versatility:
Known for its adaptable chassis that readily accepts a wide array of body types and specialized equipment.
Driver Comfort:
While vocational-focused, the cab offers a relatively comfortable and functional environment for the driver.
Reliability:
Kenworth's reputation for building durable and reliable trucks extends to the T440 and T470.
π Manual Details
Coverage Areas
Covered Models:
Kenworth T440 and T470
Covered Years:
2010 Model Year
Page Count
Estimated Pages:
Variable (Body Builder Manuals typically range from 200-800+ pages depending on complexity and options)
Manual Type
Type:
Body Builder Manual (also known as Chassis Modification Manual or Upfitter Manual)
Language
Language:
English
Format
Format:
PDF Download
π Manual Coverage
Systems Covered
Chassis And Frame:
Detailed information on frame types, dimensions, rail reinforcement, and mounting points for body integration.
Electrical System Bodybuilder Interface:
Wiring diagrams, connector locations, power access points, and specifications for bodybuilder-installed electrical components.
Cooling System Bodybuilder Considerations:
Guidelines for airflow modifications, radiator protection, and integration of auxiliary cooling systems.
Exhaust System Bodybuilder Considerations:
Information on exhaust routing, heat shielding, and modifications to accommodate bodywork.
Fuel System Bodybuilder Considerations:
Details on fuel tank placement, fuel line routing, and considerations for auxiliary fuel systems.
Air Suspension Bodybuilder Interface:
Information on air suspension components, leveling systems, and potential impacts of body mounting.
Braking System Bodybuilder Considerations:
Guidelines on brake line routing, protection, and potential impacts of body weight distribution.
Steering System Bodybuilder Considerations:
Information on steering column access and potential interferences from body installations.
Propeller Shaft And Driveshaft:
Considerations for driveshaft clearance and potential modifications due to body mounting.
Body Mounting Locations And Procedures:
Precise specifications for body mounting points, bolt torque values, and recommended mounting hardware.
Cab And Interior Access:
Information on cab access for wiring, air lines, and potential body-to-cab interface points.
Lighting And Visibility Systems:
Guidelines for integrating body lighting, marker lights, and maintaining visibility standards.
Air And Pneumatic Systems:
Information on air brake system components, PTO actuation, and auxiliary air supply connections.
Body Builder Electrical Disconnects:
Locations and procedures for disconnecting vehicle electrical systems during body installation.
Procedures Included
Frame Modification Guidelines:
Recommendations and limitations for frame alterations, drilling, and welding.
Body Attachment Techniques:
Detailed methods for securely and safely attaching various types of bodies to the chassis.
Wiring Installation And Integration:
Step-by-step guidance for integrating bodybuilder-supplied wiring harnesses with the vehicle's electrical system.
Air Line Routing And Connection:
Procedures for routing and connecting air lines for body accessories and systems.
Pto Installation And Interface:
Instructions for installing and connecting Power Take-Off units for body functions.
Diagnostic Port Access:
Information on the location and use of diagnostic ports for vehicle data acquisition.
Component Clearance Checks:
Guidelines for ensuring proper clearances between body components and vehicle chassis/powertrain.
Weight Distribution Considerations:
Recommendations for maintaining proper weight balance when adding bodywork.
Final Inspection And Testing:
Checklists and procedures for verifying the integrity and functionality of the completed vehicle.
Technical Depth
Depth Of Coverage:
Comprehensive, focusing on chassis modifications, electrical integration, and component interface for custom body applications.
Diagnostic Focus:
Provides information for troubleshooting issues arising from body modifications rather than primary vehicle diagnostics.
Repair Focus:
Focuses on repair procedures related to body builder modifications and their integration, not standard vehicle repairs.
π Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Typically searchable text within the PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing; high-resolution graphics and diagrams.
Binding Type
Original Binding:
N/A (Digital Download)
Paper Type
Original Paper Type:
N/A (Digital Download)
βοΈ Engine Specifications
Primary Engine
Engine Options Common:
PACCAR PX-7 (Cummins ISB6.7), PACCAR PX-8 (Cummins ISL9) - depending on specific configuration and GVWR.
Engine Displacement Px7:
6.7 Liters (408 cu in)
Engine Displacement Px8:
8.3 Liters (505 cu in)
Performance
Horsepower Range Px7:
Typically 200 - 325 HP
Torque Range Px7:
Typically 520 - 750 lb-ft
Horsepower Range Px8:
Typically 240 - 350 HP
Torque Range Px8:
Typically 660 - 1000 lb-ft
Fuel System
Fuel Type:
Diesel
Emission Control 2010:
EPA 2010 compliant, utilizing Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF).
π§ Transmission
Standard
Transmission Type Standard:
Allison Automatic Transmissions (e.g., 2500 RDS, 3000 RDS) are common.
Optional
Transmission Type Optional:
Manual transmissions may be available on some configurations, often Eaton Fuller.
Features
Automatic Features:
Features such as close-ratio gearing, engine retarder integration, and prognostic capabilities (on newer models/specific units).
π Dimensions
Exterior
Cab Configuration:
Conventional Cab (Day Cab, various sleeper options potentially available for the T470)
Wheelbase Range:
Highly variable based on application and body length; typically 100" to 300+"
Front Axle Placement:
Options for standard or set-back front axle configurations.
Weights
Gvwr Range:
Typically from 26,000 lbs (Class 7) up to 66,000 lbs (Class 8 configurations), depending on chassis specification and axle ratings.
Gvw Axle Ratings:
Various front and rear axle ratings available to suit specific vocational needs.
π‘οΈ Safety Features
Ratings
Crash Test Data:
As a commercial vehicle, direct NHTSA consumer ratings may not apply. Focus is on meeting FMVSS standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional traction control systems may be available depending on configuration.
Passive Features
Seat Belts:
Three-point inertia reel seat belts for driver and passenger.
Cab Construction:
Reinforced cab structure designed to meet safety regulations for commercial vehicles.
π‘ Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio systems were common. Optional integrated infotainment with Bluetooth connectivity available on higher trims or later production runs.
Driver Assistance
Driver Assistance Features:
Limited compared to modern passenger vehicles; may include features like cruise control. Advanced ADAS (Advanced Driver-Assistance Systems) were less common in this vocational segment for 2010.
Connectivity
Telematics Readiness:
Chassis may be pre-wired or equipped with basic telematics for fleet management, though specific features depend on OEM options.
π§ Maintenance
Service Intervals
Oil Change Interval:
Highly variable based on engine, operating conditions, and oil analysis; typically 15,000 to 50,000 miles.
Air Filter Replacement:
Based on pressure differential monitoring or mileage (e.g., 20,000-40,000 miles).
Coolant Flush:
Typically every 2-5 years or a specified mileage depending on coolant type.
Fluid Specifications
Engine Oil Type:
API CK-4 rated 15W-40 or 5W-40 synthetic, depending on climate and engine manufacturer recommendation (e.g., Cummins CES 20081).
Coolant Type:
OAT (Organic Acid Technology) Extended Life Coolant, typically a 50/50 mix with deionized water (e.g., CAT ELC or equivalent).
Transmission Fluid Type Allison:
TES 295 approved fluid (e.g., Allison Fuel Efficient TranSynd).
Known Issues
Dpf Regeneration Issues:
Potential for Diesel Particulate Filter (DPF) clogging and regeneration issues if operated in frequent short-haul or low-load applications without adequate exhaust temperatures.
Def System Maintenance:
Importance of using clean Diesel Exhaust Fluid (DEF) and ensuring the DEF system components (heater, injector) are functional.
Chassis Corrosion:
Like many commercial vehicles, prone to chassis corrosion in areas with heavy road salt usage; regular cleaning and undercoating are recommended.
π Vehicle History
Brand Heritage
Kenworth Legacy:
Kenworth Truck Company has a long-standing reputation for building high-quality, durable, and driver-focused trucks since 1923.
Model Evolution
T440 T470 Introduction:
The T440 and T470 were introduced to fill the medium-duty vocational segment, offering a blend of Kenworth's traditional quality with modern components.
Target Market Shift:
Represented an expansion of Kenworth's product line into vocational applications previously dominated by other manufacturers or lighter-duty trucks.
Production
Manufacturing Location:
Produced in Kenworth manufacturing facilities, typically in North America (e.g., Chillicothe, Ohio).
π Awards & Recognition
Recognitions
Industry Awards:
Not typically recipient of specific 'Car of the Year' type awards, but recognized for its durability and performance in vocational segments.
Ratings
Vocational Suitability Ratings:
Highly rated by vocational operators for its chassis flexibility and build quality.
Certifications
Emissions Certification:
Certified to meet 2010 EPA emissions standards.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Kenworth Truck T440 T470 Body Builder Manual
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