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Jungheinrich
Jungheinrich Electric Lift Truck EFG DFac 13 EFG DFac 15 EFG DFac 16 EFG DFac 18 EFG DFac 20 Workshop Service Manual
Jungheinrich Electric Lift Truck EFG DFac 13 EFG DFac 15 EFG DFac 16 EFG DFac 18 EFG DFac 20 Workshop Service Manual
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Vehicle data plateRef 74823
- Brand
- Jungheinrich
- Vehicle
- Material Handling
- Models covered
- EFG DFac 13, EFG DFac 15, EFG DFac 16, EFG DFac 18, EFG DFac 20, EFG SERIES, Forklifts
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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- Download link opens on the order page immediately
- The same link is emailed to you — re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
| Basic Information | |
| Identification | |
| Make: | Jungheinrich |
| Model Family: | EFG DFac Series |
| Product Name: | Jungheinrich Electric Lift Truck EFG DFac 13 EFG DFac 15 EFG DFac 16 EFG DFac 18 EFG DFac 20 Workshop Service Manual PDF Download |
| Product Type: | Workshop Service Manual |
| Vehicle Type: | Electric Counterbalanced Forklift Truck |
| Codes | |
| Series Code: | EFG DFac |
| Introduction | |
| Market Position | |
| Product Category: | Industrial Forklift Trucks |
| Key Features | |
| Manufacturer Focus: | Jungheinrich is a leading global manufacturer of material handling equipment, known for innovation and quality in electric-powered forklifts. |
| Manual Value Proposition: | Provides essential, detailed factory-level information for effective operation, maintenance, and repair of the specified EFG DFac series electric lift trucks. |
| Competitive Analysis | |
| Competitors: | Competes with electric forklift offerings from manufacturers such as Linde, Hyster, Yale, Toyota, and Komatsu in the industrial material handling sector. |
| Manual Details | |
| Coverage Areas | |
| Covered Models: | EFG DFac 13, EFG DFac 15, EFG DFac 16, EFG DFac 16L, EFG DFac 18, EFG DFac 18L, EFG DFac 20 |
| Production Dates: | December 2003 - January 2004 |
| Model Suffixes: | Includes 'L' variants (e.g., EFG DFac 16L, EFG DFac 18L), suggesting coverage for different mast configurations or options. |
| Page Count | |
| Total Pages: | 333 |
| Manual Type | |
| Type: | Factory Workshop Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| All Systems: | ['Operating Instructions', 'Component Technical Description', 'Chassis / Assembly', 'Drive System', 'Drive Motor', 'Transmission System', 'Wheels / Axles', 'Drive Switch / Drive Pedal', 'Brake System (Pedal, Parking, Multi-plate)', 'Steering System (Column, Swivelling Bolster, Aux. Pump, Block Diagram)', 'Chassis / Load Section Connection', 'Tilt Cylinder', 'Hydraulic System', 'Control Panel', 'Control Valve', 'Pump Motor / Pump / Pressure Filter', 'Electrical System (Solo-Pilot and Multi-Pilot Block Diagrams)', 'General Truck Data: Test and Setting Values', 'Truck Maintenance', 'Service Manual Items', 'CAN Bus Control AS 4812F/H', 'Electrical Wiring Diagrams', 'Hydraulic Wiring Diagrams'] |
| Hydraulic Control Valve: | Detailed information on the control valve operation and servicing. |
| Chassis Assembly: | Covers the chassis, its connection to the load section, and overall assembly details. |
| Drive Switch Pedal: | Specific coverage of drive switch and drive pedal mechanisms for operation and potential repair. |
| Procedures Included | |
| Key Procedures: | ['Solo Pilot (Standard) Component Layout', 'Multi Pilot (Option) Component Layout', 'Drive System Repair and Diagnostics', 'Brake System Maintenance and Repair (including pedal, parking, and multi-plate brake servicing)', 'Steering System Servicing and Adjustment', 'Hydraulic System Troubleshooting and Repair', 'Electrical System Diagnostics and Wiring', 'General Truck Data, Test, and Setting Values', 'Maintenance Procedures', 'Replacement/adjustment steering angle potentiometer', 'Speed reduction setting instructions', 'Replacing the Brake Multi-Plates', 'Stopping distances, minimum braking tests', 'Main brake cylinder (single stage) service', 'Installation of brake tubes', 'Tightening torques for screwed connections on brake systems', 'Changing of the brake fluid', 'Parking brake adjustments', 'Steering auxiliary motor connection layout', 'Test dimensions and adjustments for hoist frames with oblique support rollers', 'Length check of load chains', 'Fork tines inspection and replacement', 'Pilot Valve Basic Setting', 'Mounting instructions for cutting ring joints', 'CAN Bus Control AS 4812F/H diagnostics'] |
| Brake Cylinder Service: | Specific instructions for the main brake cylinder (single stage) are provided. |
| Fork Tines Service: | Includes details related to fork tines, likely for inspection or replacement. |
| Brake Tube Installation: | Detailed instructions for the installation of brake tubes ensure proper brake system assembly. |
| Technical Depth | |
| Depth: | Comprehensive, covering operation, component description, maintenance, and detailed repair procedures for all major vehicle systems. Includes diagnostic information, setting values, and wiring diagrams. |
| Diagnostic Focus: | The manual is designed for workshop use, emphasizing diagnostics and repair, evidenced by the inclusion of block diagrams, test values, and specific adjustment procedures. |
| Electrical Diagrams Detail: | Electrical Wiring Diagrams are provided in detail, essential for diagnosing and repairing complex electrical faults. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Quality: | High quality images, circuit diagrams. |
| Binding Type | |
| Binding: | Not Applicable (PDF Download) |
| Paper Type | |
| Paper Quality: | Not Applicable (PDF Download) |
| Features | |
| Searchable Text: | Yes |
| Printable: | Yes |
| Engine Specifications | |
| Primary Engine | |
| Type: | Electric Drive Motor |
| Performance | |
| Power Delivery: | Delivered via electric drive motor, specific output varies by model designation (e.g., 13, 15, 16, 18, 20 indicating approximate capacity in hundreds of kg). |
| Fuel System | |
| Power Source: | Battery (Type and Capacity not specified in provided data, but typically lead-acid or Li-ion for modern electric forklifts). |
| Components | |
| Drive Motor Details: | Detailed technical description and diagrams for the drive motor are included. |
| Pump Motor Filter: | Details regarding the pump motor and pressure filter are provided within the hydraulic system section. |
| Transmission | |
| Standard | |
| Type: | Direct drive or geared transmission for electric motors (specifics detailed in manual). |
| Features | |
| Drive System Coverage: | Detailed coverage of the drive system, including motor, transmission components, and drive switch/pedal. |
| Dimensions | |
| Weights | |
| Gross Weight: | Varies by model (e.g., EFG DFac 13, 15, 16, 18, 20). Specific weights would be found in 'General Truck Data'. |
| Lifting Capacity | |
| Rated Capacity: | Model numbers generally correspond to rated capacity in hundreds of kg (e.g., EFG DFac 13 = approx. 1300 kg, EFG DFac 20 = approx. 2000 kg). Specific load charts and capacities are detailed in the manual. |
| Safety Features | |
| Active Features | |
| Braking System: | Includes multi-plate brakes, parking brake, and brake pedal system; detailed maintenance and stopping distance information is provided. |
| Steering System Safety: | Covers steering system components, including the steering angle potentiometer and auxiliary pump, crucial for directional control. |
| Passive Features | |
| Structural Integrity: | Chassis and load section connection details contribute to overall truck stability and load handling safety. |
| Technology Features | |
| Control Systems | |
| Pilot Control Options: | Covers both 'Solo Pilot (Standard)' and 'Multi Pilot (Option)' control systems, detailing their component layouts and potentially their operational differences and diagnostics. |
| Connectivity | |
| Bus Systems: | Includes coverage of CAN Bus Control AS 4812F/H, indicating the use of modern electronic communication protocols for truck management and diagnostics. |
| Electrical Systems | |
| Wiring Diagrams: | Comprehensive Electrical Wiring Diagrams are included, vital for troubleshooting and repair of the truck's electrical systems. |
| Hydraulic Systems | |
| Hydraulic Diagrams: | Comprehensive Hydraulic Wiring Diagrams are included, essential for understanding and repairing the hydraulic control system. |
| Maintenance | |
| Service Intervals | |
| General Maintenance: | The manual provides detailed maintenance instructions, but specific scheduled intervals (e.g., hourly, daily, weekly, monthly) are not explicitly listed in the summary. These would be found within the 'Truck - Maintenance' section. |
| Fluid Specifications | |
| Brake Fluid: | Instructions for changing the brake fluid are included, implying specific fluid type requirements are detailed within the manual. Likely a standard hydraulic brake fluid like DOT 3 or DOT 4, but confirmation is needed from the manual. |
| Hydraulic Fluid: | The manual covers the hydraulic system, including the control valve and pump/filter, suggesting it specifies required hydraulic fluid types and capacities. |
| Known Issues | |
| Common Wear Items: | The manual addresses replacement and adjustment of steering potentiometers, brake multi-plates, and hydraulic system components, highlighting these as areas requiring regular attention or prone to wear. |
| Steering Potentiometer Wear: | Specific procedure for replacement and adjustment of the steering angle potentiometer indicates this is a common maintenance item. |
| Technical Data | |
| Tightening Torques: | Specific tightening torques for screwed connections on brake systems are provided, essential for safe and effective brake maintenance. |
| Inspection Checks | |
| Load Chain Inspection: | Includes instructions for the length check of load chains, a critical safety inspection for lifting equipment. |
| Calibration Settings | |
| Speed Reduction Setting: | Instructions for setting speed reduction parameters are provided, important for operational efficiency and safety. |
| Pilot Valve Settings | |
| Pilot Valve Adjustment: | Includes Pilot Valve Basic Setting procedures, crucial for the correct operation of hydraulic controls. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Legacy: | Jungheinrich has a long history in material handling, specializing in efficient and ergonomic warehouse and industrial equipment. |
| Model Evolution | |
| Dfac Series Focus: | The DFac series typically represents Jungheinrich's range of robust electric counterbalanced forklifts designed for demanding indoor and outdoor applications. |
| Production | |
| Manufacturing Period: | The manual covers units produced in a very specific timeframe (Dec 2003 - Jan 2004), indicating a particular production batch or revision. |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | Jungheinrich is a globally recognized leader in material handling, often receiving accolades for product innovation, efficiency, and ergonomic design. Specific awards for the EFG DFac series from the 2003-2004 period would require separate research. |
| Certifications | |
| Quality Standards: | Factory service manuals imply adherence to OEM quality and safety standards for production and repair. |
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Jungheinrich Electric Lift Truck EFG DFac 13 EFG DFac 15 EFG DFac 16 EFG DFac 18 EFG DFac 20 Workshop Service Manual
Jungheinrich / Electric Lift Truck · PDF · Instant download
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