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Chrysler Voyager 1996-2000 Factory Service Repair Manual
Chrysler Voyager 1996-2000 Factory Service Repair Manual
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Vehicle data plateRef 52245
- Brand
- Chrysler
- Vehicle
- Cars
- Models covered
- 200, Voyager
- Years
- 1996, 1997, 1998, 1999, 2000
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
Kan beschikbaarheid voor afhalen niet laden
What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you β re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
π·οΈ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Generation:
NS (Second Generation)
Model Years Covered:
1996, 1997, 1998, 1999, 2000
π Introduction
Market Position
Vehicle Segment:
Minivan
Competitive Analysis
Key Competitors:
Dodge Grand Caravan, Plymouth Grand Voyager (shared platform), Toyota Sienna, Honda Odyssey, Ford Windstar
Key Features
Vehicle Platform:
Chrysler NS platform (shared with Dodge Caravan/Plymouth Voyager)
Vehicle Body Styles:
Short wheelbase (Voyager) and Long wheelbase (Grand Voyager) configurations available.
Manual Benefit Statement:
Empowers owners to make informed decisions about maintenance and repairs, saving on labor costs.
π Manual Details
Coverage Areas
Primary Coverage:
North America (US, Canada, Mexico)
Regional Variants:
Standard US Market, likely includes Canada/Mexico variations where applicable.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, typical for full factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Factory Service Repair Manual (not a third-party reprint or condensed version).
Language
Language:
English
Format
Format:
PDF Download
π Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Chassis/Body
Electrical And Electronics:
Wiring Diagram, Electrical System, Engine Control System
Comfort And Convenience:
Heater/Air Conditioning, Interior
Safety And Restraint:
Restraint System
Body And Trim:
Body/Chassis, Interior, Heater/Air Conditioning, Restraint System
Interior Systems:
Focus on interior trim, seat mechanisms, and accessory functionality.
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics And Troubleshooting:
Troubleshooting, Advanced troubleshooting guide
Repair And Rebuilding:
Step-by-step repair procedures for all covered systems, rebuild procedures
Diagnostics:
Diagnostic procedures for electrical and mechanical systems
Tune Up Procedures:
Detailed tune-up procedures including spark plug replacement, ignition system checks, fuel system cleaning, and emissions system adjustments.
Body Repair:
Information on body panel removal/installation, door mechanisms, and basic structural repair.
Diagnostic Troubleshooting Guide:
Features an advanced troubleshooting guide to help diagnose and correct problems effectively.
Technical Depth
Depth:
Complete factory-level technical information, suitable for professional technicians and experienced DIYers.
Diagrams And Illustrations:
Includes hundreds of illustrations, drawings, photos, and detailed diagrams for all repair procedures.
π Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Printable without restriction, individual pages or entire manual.
Detail Level:
High resolution for clear viewing and printing of all information, diagrams, and photos.
Binding Type
Binding:
Digital Download (Print-on-demand capability)
Paper Type
Paper Format For Printing:
Standard A4/Letter paper
βοΈ Engine Specifications
Primary Engine
Engine Options 1996-2000:
3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EER/EGX), 3.8L V6 (Chrysler L32)
Performance
Horsepower 3.0L V6:
Approx. 150 hp @ 5000 rpm (varies by year/tune)
Torque 3.0L V6:
Approx. 170 lb-ft @ 3750 rpm (varies by year/tune)
Horsepower 3.3L V6:
Approx. 158 hp @ 4700 rpm (varies by year/tune)
Torque 3.3L V6:
Approx. 190 lb-ft @ 3200 rpm (varies by year/tune)
Horsepower 3.8L V6:
Approx. 166 hp @ 4400 rpm (varies by year/tune)
Torque 3.8L V6:
Approx. 207 lb-ft @ 3200 rpm (varies by year/tune)
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Options 1996-2000
Engine Codes 3.0L:
6G72
Engine Codes 3.3L:
EER, EGX
Engine Codes 3.8L:
L32
π§ Transmission
Standard
Transmission Type Standard:
4-speed Automatic (e.g., 41TE/AE)
Optional
Transmission Type Optional:
None commonly specified for this generation
Features
Transmission Features:
Includes electronic control for shifting and torque converter lock-up.
π Dimensions
Exterior
Wheelbase:
Approx. 112.1 inches (2847 mm)
Length:
Approx. 187.4 inches (4760 mm) (Standard Wheelbase), 194.5 inches (4940 mm) (Long Wheelbase - Grand Voyager)
Weights
Curb Weight:
Varies by configuration, typically 3,800 - 4,200 lbs (1724 - 1905 kg)
π‘οΈ Safety Features
Ratings
NHTSA Front Impact Rating:
Good (for the driver and passenger in frontal crash tests, based on IIHS/NHTSA data for the era)
Active Features
ABS:
Standard on most models/trims, Anti-lock Braking System
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seat Belts:
All seating positions equipped with three-point seat belts. Front seat belt pretensioners.
π‘ Technology Features
Infotainment
Audio Systems:
Various AM/FM stereo systems with cassette and CD player options. Available premium audio systems.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Features:
Power windows, power door locks, available power sliding rear doors, available power liftgate.
π§ Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,000 km) or 3-6 months, depending on driving conditions and oil type specified in the manual.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km) or as specified by the manual for the specific transmission.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is common for most engines of this era, but specific viscosity depends on ambient temperature and engine. Consult manual for exact specification (e.g., API SG/SH/SJ rated).
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent specification fluid, e.g., ATF+3 for earlier versions/compatibility).
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (HOAT) or equivalent (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified in the manual.
Known Issues
Common Issues Powertrain:
Transmission solenoid failures (especially in 41TE/AE transmissions), rear main seal leaks, intake manifold gasket leaks (3.3L/3.8L).
Common Issues Chassis:
Rattles and squeaks from interior trim and sliding door mechanisms, HVAC blower motor resistor failure, power window motor issues.
Common Issues Electrical:
Instrument cluster failure (especially odometer), power door lock and window switch issues, O2 sensor failures.
Cooling System Issues:
Leaking water pumps, radiator leaks, and thermostat failures are common and covered.
π Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in the early 1980s.
Model Evolution
Generation Ns Context:
The NS Voyager (and its Plymouth/Dodge counterparts) represented the second generation, introducing aerodynamic styling and more refined interiors compared to the first generation.
Production
Assembly Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
π Awards & Recognition
Recognitions
Consumer Reports Ratings:
Consumer Reports ratings varied for this generation, often citing average to below-average reliability for some components. Manual provides detailed repair procedures to address these.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Chrysler Voyager 1996-2000 Factory Service Repair Manual
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