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Aprilia

APRILIA SCARABEO 500 BIKE Workshop Service Repair Manual

APRILIA SCARABEO 500 BIKE Workshop Service Repair Manual

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Vehicle data plateRef 565342
Brand
Aprilia
Vehicle
Motorcycle
Models covered
Misc, Motorcycles, SCARABEO 500
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Generation:
First Generation (pre-2008 facelift)
Production Years Covered By Manual:
Likely 2003-2008 (based on engine type and common manual coverage)
Engine Code:
M273M
Engine Variant:
460cc, 1-Cylinder, 4-Stroke, Liquid-Cooled, OHC
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, urban mobility, touring scooter
Target Audience:
Commuters, urban riders, touring enthusiasts seeking comfort and performance in a scooter format
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 400/600, Kymco Grand Dink 250/300, Piaggio Beverly 500
Key Features
Design Philosophy:
Italian design flair combined with practical maxi-scooter functionality
Engine Power Delivery:
Torquey single-cylinder engine providing strong acceleration and comfortable cruising
Handling:
Often praised for its stable handling and comfortable ride, bridging the gap between scooter agility and motorcycle stability
Storage:
Generous under-seat storage typical for maxi-scooters
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual & User/Maintenance Manual
Language:
English (Assumed, common for international market manuals)
Format:
Digital (Likely PDF, indicated by 'Product Name' and description)
Additional Manuals Included:
User and Maintenance Manual
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, lubrication, cooling, ignition, fuel injection, exhaust, internal components (piston, rings, valves, camshaft, crankshaft)
Transmission:
Automatic transmission (CVT), variator, clutch, final drive
Chassis:
Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering
Brakes:
Front and rear brake system components (calipers, master cylinders, brake lines, discs), hydraulic system
Electrical:
Wiring diagrams, starter system, charging system (alternator, battery), lighting, ignition system, instrument panel, fuel pump, fan
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system (ECU, injectors, sensors)
Bodywork:
Body panels, seat, storage compartments, fairings, trim pieces
Procedures Included
Maintenance:
Routine inspections, oil changes, filter replacements, spark plug replacement, coolant checks and changes, brake fluid replacement, battery maintenance
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major and minor components, engine teardown and rebuild, transmission overhaul, suspension and brake component replacement
Disassembly And Assembly:
Comprehensive instructions for removing and installing all vehicle components
Torque Specifications:
Crucial torque values for all fasteners
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY mechanics
Diagrams:
Includes detailed exploded diagrams for part identification and assembly
Wiring Diagrams:
Full color, detailed electrical wiring schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (assumed for quality PDF manuals)
Printability:
Printable (assumed for workshop manuals)
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Text Clarity:
Sharp and legible text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Page Count
Estimated Page Count:
300-500 pages (typical for a comprehensive workshop manual of this era and coverage)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder
Engine Displacement:
460 cc
Cooling System:
Liquid-cooled
Valve Train:
OHC (Single Overhead Camshaft)
Bore X Stroke:
Typically around 92mm x 84mm (specific values to be confirmed in manual)
Compression Ratio:
Typically around 10.0:1 to 10.5:1 (specific values to be confirmed in manual)
Performance
Horsepower Approx:
~30-35 HP (at ~7000 rpm, actual figures vary by year/market)
Torque Approx:
~40-45 Nm (at ~5500 rpm, actual figures vary by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (RON 91 or higher)
Ignition System:
Electronic ignition with ECU control
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive:
Belt drive to rear wheel via final reduction gears
Clutch Type:
Automatic centrifugal clutch
Features
Variator Maintenance:
Includes variator roller inspection/replacement, belt inspection/replacement
Final Drive Fluid:
Specific gear oil required (check manual for type and interval)
📐 Dimensions
Exterior
Overall Length:
Approx. 2190 mm (Varies slightly by specific model year)
Overall Width:
Approx. 770 mm (Varies slightly by specific model year)
Seat Height:
Approx. 795 mm (Varies slightly by specific model year)
Weights
Dry Weight:
Approx. 185-195 kg (Varies slightly by specific model year)
Fuel Tank Capacity:
Approx. 14 liters (including reserve)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A for motorcycle/scooter segment in standard automotive terms; focus on component integrity and operational safety
Active Features
Braking System:
Typically equipped with disc brakes front and rear, potentially ABS on later or higher-spec models (manual will specify)
Lighting:
Halogen headlamp, LED tail/brake lights (model dependent), turn signals
Passive Features
Frame Construction:
Steel frame providing structural integrity
Tires:
Tubeless tires for improved puncture resistance (specific sizes in manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination for speed, RPM, fuel level, coolant temperature, odometer, trip meter, clock. Warning lights for various systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be available on some models/markets; the manual will detail its operation and service.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for electronic fault code reading and system analysis (specific connector type and protocol in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 7,500 km or annually (refer to manual for exact mileage/time)
Oil Filter Replacement:
At every engine oil change (refer to manual)
Air Filter Cleaning Or Replacement:
Typically every 5,000 - 10,000 km (refer to manual)
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (refer to manual for specific plug type and gap)
Coolant Replacement:
Every 2-3 years or 20,000 - 30,000 km (refer to manual)
Brake Fluid Replacement:
Every 2 years (refer to manual)
Variator Belt Inspection And Replacement:
Inspection every 5,000 km, replacement typically between 15,000 - 20,000 km (refer to manual for wear limits)
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 10W-40 or 15W-50 motorcycle specific oil (API SG/SH/SJ/SL, JASO MA/MA2 rated - consult manual for exact specifications)
Engine Oil Capacity:
Approx. 1.8 - 2.0 liters (with filter change, refer to manual)
Coolant Type:
Ethylene glycol based coolant, mix of 50% coolant and 50% distilled water (refer to manual for specific antifreeze concentration)
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (refer to manual for exact specification)
Final Drive Oil Type:
SAE 80W-90 hypoid gear oil (refer to manual for specific viscosity and API rating)
Known Issues
Variator Component Wear:
Variator rollers and ramp plates can wear over time, leading to performance degradation or abnormal noises. Regular inspection and replacement are key.
Fuel Pump Reliability:
Some models may experience issues with the electric fuel pump or its filter, leading to starting problems or poor running.
Charging System:
Stator or voltage regulator failure can lead to battery not charging, causing electrical system issues.
Cooling System Leaks:
Hose connections or radiator can develop leaks, requiring regular inspection and tightening.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in sport motorcycles and performance scooters, known for innovation and design.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a history dating back to the 1990s, evolving from smaller displacement models to larger, more powerful maxi-scooters like the 500.
Production
Manufacturing Location:
Primarily Italy, though manufacturing might have shifted or involved shared platforms with other Piaggio Group brands.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Scarabeo 500 was generally well-received for its comfortable ride, strong performance for its class, and distinctive Italian styling, though sometimes criticized for price point compared to Japanese rivals.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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