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Aprilia

Aprilia RSV Mille 2002 Workshop Manual

Aprilia RSV Mille 2002 Workshop Manual

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$16.99
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Vehicle data plateRef 132447
Brand
Aprilia
Vehicle
Motorcycle
Models covered
Motorcycles, RSV Mille, RSV Models
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Year:
2002
Codes
Chassis Code:
RK
👋 Introduction
Market Position
Segment:
High-performance sportbike
Key Features
Appeal:
Targeted at Aprilia owners for DIY maintenance and repairs, essential for parts ordering
Value Proposition
Benefit:
Enables owners to perform comprehensive maintenance and repairs, saving on dealership costs and ensuring proper upkeep
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop and service repair
Page Count
Pages:
394
Manual Type
Type:
Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, disassembly, tuning, and diagnostics
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, and fuel tank maintenance
Cooling System:
Radiator, coolant, water pump, thermostat, and fan system service
Electric System:
Wiring diagrams, ignition system, lighting, charging system, starter, sensors, and ECU diagnostics
Chassis:
Frame, suspension (front and rear), steering, wheels, and bearings
Brakes:
Brake system maintenance, caliper service, master cylinder, hydraulic lines, and bleeding procedures
Exhaust System:
Exhaust manifold, pipes, and muffler service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, and general upkeep
Repair:
Complete tear-down and rebuild procedures for all major components
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Settings And Adjustments:
Valve clearances, idle speed, ignition timing (if applicable), suspension settings
Technical Depth
Depth:
Full technical specifications, including torque values, tolerances, and diagnostic parameters
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Printability:
Fully printable pages
Compatibility
Operating Systems:
Windows and Mac compatible
Features
Visuals:
Includes numerous pictures and diagrams for clarity
Index:
Analytical index for easy navigation
⚙️ Engine Specifications
Primary Engine
Configuration:
V-Twin, four-stroke
Displacement:
998 cc
Bore X Stroke:
97 mm x 67.5 mm
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Estimate:
Approx. 125-130 HP (at crank)
Torque Estimate:
Approx. 95-100 Nm (at crank)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, min. 95 RON
Ignition
System:
Digital electronic ignition with variable ignition timing
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch
Type:
Wet multi-plate clutch
Final Drive
Type:
O-ring sealed chain
📐 Dimensions
Exterior
Length Estimate:
Approx. 2060 mm
Width Estimate:
Approx. 720 mm (handlebar)
Height Estimate:
Approx. 1125 mm
Weights
Dry Weight Estimate:
Approx. 195 kg
Wheels
Front Wheel Size:
3.50 x 17 inches
Rear Wheel Size:
5.50 x 17 inches
Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17
🛡️ Safety Features
Active Features
Brakes:
Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear)
Passive Features
Frame Design:
Aluminum twin-spar frame for rigidity and stability
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, tachometer, odometer, trip meters, engine temperature, clock. No advanced infotainment systems.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control as standard on this model year.
Diagnostics
Diagnostic Port:
Diagnostic connector for ECU access (specific type and location detailed in manual)
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km or 12 months (refer to manual for specifics)
Valve Check:
Every 12,000 km (refer to manual for specifics)
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic motorcycle oil (API SG/SH/SJ or higher, JASO MA compliant - specific Aprilia recommendations in manual)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water - refer to manual for specific type)
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Clutch Fluid:
DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
Cam chain tensioner, clutch slave cylinder seals, electrical connectors (corrosion), fuel pump relays
Typical Fixes:
Replacement of cam chain tensioner with updated aftermarket unit, seal replacement, cleaning/sealing electrical connections
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer known for its racing pedigree and performance motorcycles.
Model Evolution
First Generation:
The RSV Mille was first introduced in 1998, representing Aprilia's entry into the litre-class superbike market. The 2002 model represents a refined version with various updates.
Production
Origin:
Manufactured in Italy

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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