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Daihatsu
Daihatsu Copen 2002-2012 Full Service Repair Manual
Daihatsu Copen 2002-2012 Full Service Repair Manual
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Vehicle data plateRef 454804
- Brand
- Daihatsu
- Vehicle
- Cars
- Models covered
- Copen
- Years
- 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
Kan beschikbaarheid voor afhalen niet laden
What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you β re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
π·οΈ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Generation Codes:
L880K
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
π Introduction
Market Position
Vehicle Segment:
Kei car, convertible sports car.
Target Audience:
Enthusiasts and owners seeking detailed repair and maintenance information.
Competitive Analysis
Competitors:
Other small, sporty convertibles, though the Copen occupies a unique niche.
Key Features
Manual Advantage:
Provides professional-level diagnostic and repair procedures in an accessible digital format.
Manual Benefit:
Enables DIY repairs, reduces reliance on expensive dealership services, and aids in maintaining vehicle value.
π Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Secondary Coverage:
Maintenance, Diagnostics, Wiring Diagrams, Troubleshooting
Page Count
Estimated Pages:
N/A (Digital Download)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
π Manual Coverage
Systems Covered
Engine:
Comprehensive coverage for engine mechanical and electrical systems.
Transmission:
Manual and automatic transmission service, repair, and diagnostics.
Drivetrain:
Front-wheel drive system, including axles, CV joints, and differential.
Suspension:
Front and rear suspension components, including struts, springs, bushings, and alignment.
Steering:
Power steering system, steering column, and linkage.
Brakes:
Front and rear brake systems, including ABS, rotors, pads, calipers, and hydraulic lines.
Electrical:
Complete electrical system diagnostics, wiring diagrams, lighting, ignition, and charging systems.
Body And Frame:
Body panels, doors, convertible roof mechanism, interior trim, and chassis components.
Heating Ventilation And Air Conditioning HVAC:
HVAC system components, refrigerant, and diagnostics.
Fuel System:
Fuel tank, pump, injectors, and fuel pressure regulator.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipes.
Procedures Included
Maintenance:
Regular maintenance procedures, fluid changes, filter replacements, and inspections.
Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues.
Repair:
Detailed repair procedures for all major vehicle systems.
Diagnostics:
Diagnostic procedures for engine management, ABS, and other electronic systems.
Rebuilds:
Engine and transmission rebuild procedures.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all circuits.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
π Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac.
Required Software:
Adobe PDF Reader & WinRAR
Print Quality
Printability:
Full printable pages.
Digital Storage:
Can be saved to hard drive or burned to CD-ROM.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
βοΈ Engine Specifications
Primary Engine
Engine Code:
JB-DET
Engine Type:
659cc, turbocharged, intercooled, DOHC, 16-valve, inline-3 petrol engine.
Performance
Horsepower:
64 PS (47 kW; 63 bhp) at 6000 rpm (Japanese Domestic Market due to Kei car regulations).
Torque:
10.5 kgβ
m (103 Nβ
m; 76 lbβ
ft) at 3200 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline.
Induction
Turbocharger:
Yes, Garrett TGV or similar specification turbocharger.
Engine Management
ECU Type:
Engine Control Unit (ECU) with detailed diagnostic parameters.
π§ Transmission
Standard
Transmission Type:
4-speed automatic or 5-speed manual.
Optional
Transmission Options:
5-speed manual transmission, 4-speed automatic transmission.
Features
Clutch:
Hydraulic clutch actuation (manual transmission).
π Dimensions
Exterior
Length:
3,395 mm (133.7 in)
Width:
1,475 mm (58.1 in)
Height:
1,245 mm (49.0 in)
Wheelbase:
2,290 mm (90.2 in)
Weights
Curb Weight:
Approximately 850 kg (1,874 lb).
Cargo
Trunk Capacity:
Minimal; designed for personal transport, not cargo.
π‘οΈ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; generally designed to meet JNCAP standards for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) typically optional or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on some models.
Passive Features
Airbags:
Driver and passenger airbags.
Rollover Protection:
Integrated rollover protection bar behind the seats.
π‘ Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with standard speaker setup.
Gauge Cluster:
Includes tachometer, speedometer, fuel gauge, and temperature gauge; often with digital odometer.
Driver Assistance
Parking Sensors:
Generally not equipped as standard, but aftermarket options may exist.
Connectivity
Usb Aux Input:
Not typically factory fitted; requires aftermarket integration.
π§ Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 km or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Recommended every 30,000 km or as needed based on inspection.
Spark Plug Replacement:
Check and replace as per manual, typically around 100,000 km for iridium plugs.
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 0W-20 or 5W-30 viscosity (refer to manual for specific recommendation).
Coolant Type:
Ethylene glycol-based coolant, typically a pink or red long-life type (e.g., Toyota Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
GL-4 specification gear oil, SAE 75W-90 (check manual for exact spec and capacity).
Transmission Fluid Automatic:
Dexron III or equivalent ATF (check manual for exact spec and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Turbocharger:
Potential for oil leaks or turbo wear with high mileage; regular checks are advised.
Convertible Roof Mechanism:
Actuator motor, seals, and hydraulic lines can degrade over time; requires careful inspection and maintenance.
Suspension Bushings:
Rubber bushings can wear, leading to clunking noises and compromised handling.
π Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing reliable and practical small cars, with a history of innovative designs.
Model Evolution
Generation 1 Start:
The first generation Copen (L880K) was launched in 2002, succeeding the original Copen (L800K).
Key Innovation:
The signature feature is its retractable hardtop convertible roof, which operates electronically.
Production
Manufacturing Location:
Japan.
Production Period:
2002 - 2012 (for the L880K generation covered by this manual).
π Awards & Recognition
Recognitions
Design Awards:
Praised for its unique styling and compact convertible design, often winning accolades in its category in Japan.
Ratings
User Satisfaction:
Generally high owner satisfaction due to its fun-to-drive nature and distinctive appearance.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Daihatsu Copen 2002-2012 Full Service Repair Manual
Daihatsu / Car Β· PDF Β· Instant download
$16.99
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