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Subaru

Subaru Forester 1999 - 2000 Complete Factory Service / Repair / Workshop Manual

Subaru Forester 1999 - 2000 Complete Factory Service / Repair / Workshop Manual

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Vehicle data plateRef 37994
Brand
Subaru
Vehicle
Cars
Models covered
Forester
Years
1999, 2000
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy

Owning a Subaru Forester First Generation (SF) means embracing adventure, reliability, and the legendary Symmetrical All-Wheel Drive system. But even the most dependable vehicles require expert care—and that’s where this Complete Factory Service Manual becomes your indispensable companion. Whether you’re a seasoned mechanic or a hands-on enthusiast, this manual is your key to unlocking the full potential of your 1999-2000 Forester.

  • Factory-Level Precision: This isn’t a generic guide—it’s the exact manual used by Subaru technicians, with 1000+ pages of step-by-step instructions for every system, from the EJ25 engine to the 4EAT transmission.
  • No Guesswork: Diagnose issues confidently with troubleshooting charts, wiring diagrams, and torque specifications tailored to your SF5/SF9 chassis.
  • Save Thousands: Skip costly dealership visits. Learn how to tackle head gasket replacements, timing belt changes, and AWD system maintenance like a pro.

Covering every nut and bolt—including engine rebuilds, brake repairs, and electrical diagnostics—this manual is delivered as a high-resolution PDF for instant access. Print what you need, zoom into diagrams, and keep it forever. Your Forester deserves the best; equip yourself with the knowledge to keep it running for another 200,000 miles.

🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
First Generation (SF)
Model Years Covered:
1999, 2000
Codes
Chassis Code:
SF5, SF9
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Usp:
Symmetrical All-Wheel Drive (standard on most trims), boxer engine, practicality, go-anywhere capability.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail (North America), Ford Escape, Mazda Tribute.
Key Features
AWD Standard:
Yes (typically all models/trims)
Engine Layout:
Horizontally-opposed (Boxer)
Body Style:
5-door SUV
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service / Repair / Workshop Manual
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Emissions
Page Count
Estimated Page Count:
Varies by specific model/engine, but typically 1000+ pages for a complete factory manual.
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF (delivered in Zip archive)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of EJ25 SOHC and DOHC naturally aspirated and turbocharged engines. Includes cylinder head, block, pistons, crankshaft, camshaft, valve train, lubrication system (oil pump, pan), cooling system, fuel system (injectors, pump, filter), ignition system (coils, plugs), and emissions control.
Transmission:
Service and repair for 4-speed automatic (4EAT) and 5-speed manual transmissions. Includes disassembly, inspection, reassembly, hydraulic control systems, clutch system (manual), drivetrain components (axles, differentials, driveshafts).
Brakes:
Diagnosis and repair of hydraulic braking systems, including ABS. Covers brake pads, rotors, calipers, master cylinder, brake lines, parking brake.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, sway bars), wheel alignment procedures, power steering system (pump, rack and pinion).
Electrical Electronics:
Complete wiring diagrams, component testing, diagnosis of starting and charging system, lighting, wipers, HVAC controls, power accessories, sensors, engine control unit (ECU) troubleshooting.
Body Interior:
Body panel repair, door mechanisms, interior trim, seats, dashboard, HVAC system service (blower motor, evaporator, heater core), body hardware (hinges, latches).
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel lines, fuel tank, evaporative emission control system (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers, oxygen sensors.
Climate Control:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate controls.
Lighting Systems:
Headlights, taillights, brake lights, turn signals, interior lighting, fog lights (if equipped), wiring and relays.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements (engine oil, transmission fluid, brake fluid, coolant), filter replacements (oil, air, fuel), spark plug replacement, tire rotation, brake pad replacement, battery maintenance.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, wiring diagram interpretation, OBD-II diagnostic trouble codes (DTCs) and their meaning.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly for virtually all vehicle systems. Includes engine rebuild procedures, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair.
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection, machining, and reassembly.
Transmission Rebuild:
Step-by-step guides for overhauling both manual and automatic transmissions.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Body Panel Replacement:
Instructions for removing and installing body panels, doors, fenders, hood, tailgate.
Electrical Component Replacement:
Guidance on replacing starters, alternators, ignition coils, sensors, ECUs, etc.
Technical Depth
Depth:
Factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed specifications, torque values, diagnostic procedures, and internal component repairs.
Component Identification:
Detailed diagrams and part identification for all major components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Troubleshooting Charts:
Extensive charts for diagnosing issues based on symptoms.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Factory quality, high-resolution images and diagrams.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper:
N/A (Digital)
Features
Zoom In Out:
Yes
Printable:
Yes
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code Displacement:
EJ251 (2.5L SOHC NA), EJ25D (2.5L DOHC NA - early), EJ20G/EJ205 (2.0L DOHC Turbo - JDM/specific markets)
Performance
Horsepower Na:
Approximately 165-170 hp for 2.5L NA engines.
Torque Na:
Approximately 162-166 lb-ft for 2.5L NA engines.
Horsepower Turbo:
Approximately 210-220 hp for 2.0L Turbo engines (GT models).
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel:
Unleaded Gasoline (Octane rating may vary by region and engine variant, consult manual for specific recommendations).
Cooling System
Coolant Type:
Ethylene Glycol based coolant. Specific Subaru recommendations are crucial. Often Subaru Blue or green silicate-free coolant.
🔧 Transmission
Standard
Type Manual:
5-speed Manual Transmission
Optional
Type Automatic:
4-speed Automatic Transmission (4EAT) with Lock-up Torque Converter
Features
Drivetrain AWD:
Symmetrical All-Wheel Drive (standard on most models)
Fluid Specs
Automatic Transmission Fluid:
Subaru Genuine ATF HP or equivalent DEXRON III-H/MERCON compatible fluid (verify with manual for exact specification).
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (verify with manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 175.5 inches (4458 mm)
Width:
Approx. 67.1 inches (1704 mm)
Height:
Approx. 63.8 inches (1620 mm)
Wheelbase
Wheelbase:
Approx. 102.4 inches (2600 mm)
Weights
Curb Weight:
Approx. 3100-3300 lbs (1406-1497 kg), depending on configuration.
Cargo
Cargo Volume:
Approx. 30.3 cu ft (behind rear seats), expandable with seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Driver:
4 Stars (1999 model)
NHTSA Front Passenger:
4 Stars (1999 model)
IIHS Side Impact:
Good (1999 model)
Active Features
ABS:
Available on certain trims/options
Passive Features
Airbags:
Driver and Passenger Airbags standard
💡 Technology Features
Infotainment
Audio System:
Factory CD player or cassette player with AM/FM radio. Speaker configurations vary by trim level.
Driver Assistance
Traction Control:
Not commonly found on these models. ABS was an option.
Connectivity
Aux Input:
Rarely standard; aftermarket solutions often required.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 to 5,000 miles or 3-6 months, depending on driving conditions. Consult the manual for specific recommendations.
Engine Oil Filter:
Subaru part numbers for oil filters commonly include 15208AA031, 15208AA080 (check manual for exact fitment).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Subaru part numbers typically include 16546AA030, 16546AA050.
Spark Plug Replacement:
Approximately every 60,000-100,000 miles, depending on plug type (copper, platinum, iridium). Consult manual for specific plug type and gap. Common NGK part numbers include BKR6E-11.
Timing Belt Replacement:
Crucial for EJ series engines. Typically recommended every 60,000-105,000 miles or 5-7 years. Subaru part numbers for timing belt kits often include 13028AA202, 13028AA190. Failure to replace can lead to catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 2.5L engines. Verify with manual.
Engine Oil Viscosity:
Typically 5W-30 or 10W-30. Consult manual for exact recommendation based on climate. Synthetic oils are recommended.
Coolant Capacity:
Approx. 6.8 quarts (6.4 liters). Verify with manual.
Known Issues
Head Gaskets:
While not as prevalent as in later generations with the EJ253, some early EJ25 engines (especially DOHC versions) could experience head gasket failures. The manual provides diagnostic and repair procedures.
Crankshaft Thrust Bearing:
A known issue for some EJ25 engines, particularly those with automatic transmissions. The manual details inspection and potential repair strategies.
E Grinding Noise:
Some owners report a 'grinding' noise from the front differential or viscous coupling unit, especially during tight turns. The manual offers diagnostic steps for the AWD system.
Oil Leaks:
Valve cover gaskets and oil pan gaskets are common wear items that can develop leaks. The manual provides detailed procedures for their replacement.
📚 Vehicle History
Brand Heritage
Specialty:
Subaru is renowned for its Boxer engines and Symmetrical All-Wheel Drive systems, often associated with rally racing and outdoor lifestyles.
Model Evolution
First Generation Debut:
1995 (Japan), 1997 (North America). This manual covers the final years of the first generation.
Styling Changes 1999:
Minor facelift for 1999, including revised front and rear styling, updated interior features, and potentially new wheel designs.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
Often featured on Car and Driver's Ten Best lists in its category for its practicality and AWD capability.
Ratings
Edmunds User Reviews:
Generally well-regarded for its reliability, utility, and AWD performance by owners.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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