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Rancher
2004-2006 Rancher 350 Service Repair Manual
2004-2006 Rancher 350 Service Repair Manual
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$16.99
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$16.99
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Vehicle data plateRef 38922
- Brand
- Rancher
- Vehicle
- ATV
- Models covered
- 350, Ameritron, Honda, Rancher Series
- Years
- 2004, 2005, 2006
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
픽업 사용 가능 여부를 로드할 수 없습니다.
What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you — re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
| Basic Information | |
| Identification | |
| Make: | Honda |
| Model: | Rancher 350 |
| Model Variants: | TRX350FE (Electric Shift), TRX350FM (Electric Shift 4x4), TRX350TE (Electric Shift), TRX350TM (Electric Shift 4x4) |
| Years Covered: | 2004, 2005, 2006 |
| Codes | |
| Chassis Codes: | TRX350FE, TRX350FM, TRX350TE, TRX350TM |
| Introduction | |
| Market Position | |
| Positioning: | The Honda Rancher 350 series is a highly regarded mid-size utility ATV known for its reliability and versatility. This manual targets owners and technicians seeking in-depth technical information for maintenance and repair, positioning itself as the definitive resource for this specific generation. |
| Competitive Analysis | |
| Competition: | Competes with service manuals for other utility ATVs of similar displacement and era from brands like Yamaha (Grizzly), Polaris (Sportsman), and Kawasaki (Bayou/Brute Force). Its model-specific nature and comprehensive coverage aim to differentiate it from generic repair guides. |
| Key Features | |
| Features: | Model-specific accuracy, instant PDF download, emphasis on technician-level detail, money-back guarantee, broad system coverage. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | Complete service and repair for all 2004-2006 Honda Rancher 350 models. Covers routine maintenance, diagnostics, troubleshooting, repair procedures, and component specifications. |
| Page Count | |
| Approximate Page Count: | 300-500 pages (estimated for comprehensive service manuals) |
| Manual Type | |
| Type: | Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Covered Systems: | Engine (Top End, Bottom End, Cooling, Lubrication), Fuel System (Carburetor, Fuel Pump), Ignition System, Electrical System (Wiring Diagrams, Lighting, Charging System, Starter), Drivetrain (Transmission, Driveshafts, Differentials, Axles), Suspension (Front and Rear), Steering System, Braking System (Front and Rear), Chassis, Bodywork, Tools, Specifications, Troubleshooting. |
| Procedures Included | |
| Included Procedures: | Engine Overhaul, Carburetor Adjustment and Rebuild, Valve Adjustment, Timing Chain Replacement, Clutch Service, Transmission Repair, Differential Service, Suspension Component Replacement, Brake Pad and Rotor Replacement, Electrical Component Diagnosis and Replacement, Cooling System Maintenance, Oil Changes, Filter Replacements, Troubleshooting Fault Codes, Frame Alignment Checks. |
| Technical Depth | |
| Depth: | Comprehensive. Includes detailed step-by-step repair instructions, torque specifications, diagnostic flowcharts, exploded views, wiring diagrams, and special tool requirements. Suitable for both novice DIY mechanics and experienced technicians. |
| Manual Specifications | |
| File Format | |
| File Quality: | High-resolution PDF, optimized for digital viewing and printing. Searchable text for quick information retrieval. |
| Print Quality | |
| Print Recommendation: | Printable on standard office printers. Users can print only necessary pages to save resources. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, OHV, longitudinally mounted engine |
| Displacement: | 342cc |
| Bore X Stroke: | 80.0 mm x 68.0 mm |
| Compression Ratio: | 9.2:1 |
| Cooling System: | Liquid-cooled |
| Ignition System: | CDI (Capacitor Discharge Ignition) with electronic advance |
| Performance | |
| Horsepower Estimate: | Approximately 20-22 HP (estimated) |
| Torque Estimate: | Approximately 20-22 lb-ft (estimated) |
| Fuel System | |
| Carburetor: | Keihin 34mm diaphragm-type carburetor (specific model varies) |
| Fuel Tank Capacity: | 3.0 US gal (11.4 L), including 0.7 US gal (2.6 L) reserve |
| Lubrication | |
| Oil Capacity W Filter Change: | 1.7 US qt (1.6 L) |
| Recommended Oil: | SAE 10W-40 API SG |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed automatic (Electric Shift Program - ESP) |
| Gear Ratios: | Detailed in manual (specific ratios for each gear) |
| Reverse: | Yes |
| Features | |
| Drive System: | Shaft drive. Available in 2WD (TRX350TM, TRX350TE) and 4WD (TRX350FM, TRX350FE) with selectable 2WD/4WD engagement. |
| Differential: | Standard open front differential. Trax-Lok™ system on 4WD models for selectable 2WD/4WD engagement. |
| Transmission Fluid Capacity: | 0.85 US qt (0.8 L) |
| Transmission Fluid Type: | Honda Motorcycle Transmission Oil (or equivalent API SG, SAE 10W-30) |
| Dimensions | |
| Exterior | |
| Overall Length: | 77.4 inches (1966 mm) |
| Overall Width: | 43.7 inches (1109 mm) |
| Overall Height: | 43.1 inches (1095 mm) |
| Wheelbase: | 49.5 inches (1257 mm) |
| Ground Clearance: | 7.1 inches (180 mm) |
| Weights | |
| Dry Weight: | Approx. 557-595 lbs (253-270 kg) depending on model (2WD/4WD) |
| Curb Weight: | Approx. 591-633 lbs (268-287 kg) depending on model (2WD/4WD) |
| Cargo | |
| Front Rack Capacity: | 33 lbs (15 kg) |
| Rear Rack Capacity: | 176 lbs (80 kg) |
| Towing Capacity: | N/A (Not Recommended by Manufacturer for Towing) |
| Safety Features | |
| Ratings | |
| Safety Standards: | Designed to meet ANSI/SVIA standards. |
| Active Features | |
| Braking System: | Front: Dual 170mm hydraulic disc brakes. Rear: Single 220mm hydraulic disc brake. |
| Parking Brake: | Rear wheel parking brake mechanism. |
| Passive Features | |
| Lighting: | Dual 30W headlights with amber reflectors, 5W taillight/stoplight. |
| Operator Protection: | Handguards for protection from trail debris. |
| Technology Features | |
| Infotainment | |
| Features: | N/A (This is a utility ATV; no advanced infotainment features are present.) |
| Driver Assistance | |
| Features: | N/A (Standard utility ATV features; no electronic driver assistance systems like ABS or traction control.) |
| Connectivity | |
| Features: | N/A (No wireless connectivity features.) |
| Electrical | |
| Instrumentation: | Digital dashboard with speedometer, odometer, trip meter, clock, and neutral/reverse indicators. Basic indicator lights for 4WD and engine oil/coolant. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 600 miles (1000 km) or 6 months. |
| Air Filter Cleaning: | Every 300 miles (500 km) or 6 months. |
| Spark Plug Replacement: | Every 2,400 miles (4,000 km) or 24 months. |
| Valve Clearance Check: | Every 2,400 miles (4,000 km) or 24 months. |
| Brake Fluid Replacement: | Every 12 months. |
| Fluid Specifications | |
| Coolant Type: | Honda Motorcycle Antifreeze/Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mixture). |
| Brake Fluid Type: | DOT 4 brake fluid. |
| Known Issues | |
| Common Wear Items: | Front brake pads, rear brake pads, swingarm bushings, steering head bearings, tie rod ends, carburetor float bowl needle. |
| Electrical Concerns: | While generally reliable, some owners report issues with the CDI unit or charging system components under extreme conditions. Wiring harness integrity should be checked periodically. |
| Engine Performance: | Carburetor cleaning and adjustment are crucial for optimal performance, especially after storage or exposure to different altitudes. Water intrusion into the airbox can affect engine operation. |
| Transmission Notes: | The electric shift system is generally robust but requires clean electrical connections. Occasional issues might arise with the shift actuators if not maintained. |
| Vehicle History | |
| Brand Heritage | |
| Brand Reputation: | Honda is globally renowned for its engineering prowess, reliability, and quality across its entire product line, including its Powersports division. This reputation extends to its ATVs, which are known for durability and ease of use. |
| Model Evolution | |
| Rancher Lineage: | The Rancher nameplate has been a cornerstone of Honda's ATV lineup for decades. The 350cc class, particularly this generation, represented a significant update and refinement of Honda's mid-size utility offerings, building on the success of earlier models. |
| Production | |
| Manufacturing Location: | Primarily manufactured in the United States by Honda Manufacturing of Alabama, LLC (HMA). |
| Production Years For This Generation: | 2004-2006 (specific model codes covered). |
| Awards & Recognition | |
| Recognitions | |
| Industry Acclaim: | While specific awards for the 2004-2006 model might not be widely publicized, the Honda Rancher line has consistently received praise for its durability, reliability, and value within the utility ATV market. |
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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2004-2006 Rancher 350 Service Repair Manual
Rancher / Atv · PDF · Instant download
$16.99
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