Husqvarna

Husqvarna TE250 2007 2008 Workshop Service Repair Manual

Husqvarna TE250 2007 2008 Workshop Service Repair Manual

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Vehicle data plateRef 98135
Brand
Husqvarna
Vehicle
Motorcycle
Models covered
Misc, Motorcycles, TE250
Years
2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy
Introducing the TE250, a versatile Enduro/Off-Road motorcycle designed for enthusiast riders and off-road competitors. Built with a heritage of Swedish engineering and a focus on off-road prowess, the TE250 represents a specific evolutionary phase for the brand's enduro lineup. This model, produced for the 2007 and 2008 model years, offers a balance of performance and handling, featuring a liquid-cooled, four-stroke, single-cylinder engine with approximately 249.5 cc displacement. Its robust construction includes a Chromoly steel trellis frame and standard handguards for rider protection, making it a capable machine for trail riding and competition. This comprehensive Workshop Service Repair Manual covers all variants of the 2007 and 2008 TE250. It provides detailed instructions for maintenance, troubleshooting, and repair across all major systems, including the engine, transmission, chassis, suspension, electrical system, brakes, and fuel/exhaust systems. The manual details routine checks, fluid specifications, component replacement procedures, and advanced diagnostic capabilities. With step-by-step guidance and precise torque specifications, this manual is an essential resource for owners and technicians to ensure the optimal performance, reliability, and longevity of their TE250.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE250
Model Years Covered:
2007, 2008
Codes
Vin Prefix Engine Code:
Primarily derived from chassis VIN and engine serial number for specific components
Generation
Model Generation:
While specific generation names are less common for dirt bikes, this represents a specific evolutionary phase for the TE250 model.
👋 Introduction
Market Position
Vehicle Type:
Enduro/Off-Road Motorcycle
Target Audience:
Enthusiast riders, off-road competitors, and DIY mechanics.
Competitive Analysis
Key Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z/DR-Z series, Kawasaki KX/KLX series.
Key Features
Brand Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, known for its off-road prowess and Swedish engineering heritage.
Model Philosophy:
The TE250 is designed for versatile off-road riding, offering a balance of performance, handling, and reliability for trail riding and competition.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All Models/Engines/Trim/Transmission variants for the 2007 and 2008 Husqvarna TE250.
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for comprehensive workshop manuals).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, inspection, troubleshooting, component replacement (cylinder, piston, valves, crankshaft, connecting rod, lubrication system, cooling system, fuel system components).
Transmission And Drivetrain:
Clutch operation and service, gearbox disassembly and assembly, gear inspection, final drive chain and sprockets.
Chassis And Suspension:
Frame inspection, front suspension (forks) overhaul and adjustment, rear shock absorber service and linkage maintenance, swingarm bearings.
Electrical System:
Wiring diagrams, ignition system troubleshooting, lighting system, battery charging, starter motor, components.
Braking System:
Hydraulic brake system service (front and rear calipers, master cylinders, brake lines, fluid replacement), brake pad replacement.
Fuel And Exhaust Systems:
Carburetor inspection, cleaning, and adjustment; fuel tank and lines; exhaust system maintenance.
Cooling System:
Radiator, coolant hoses, water pump service, coolant type and capacity.
Bodywork And Controls:
Seat removal, handlebar and lever adjustments, footpegs, plastic body panel replacement.
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, chain lubrication and adjustment, spark plug inspection/replacement, air filter cleaning/replacement.
Troubleshooting Guidelines:
Diagnostic charts and procedures for common starting, running, and electrical issues.
Repair And Rebuild Procedures:
Detailed step-by-step instructions for engine rebuilds, suspension overhaul, clutch replacement, and other major repairs.
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Technical Depth
Diagnostic Capabilities:
Advanced troubleshooting for engine performance, ignition timing, and fuel delivery issues.
Rebuild Level:
Complete engine and transmission rebuilds, including part tolerances and specifications.
Special Tool Requirements:
Identification of required special tools for specific maintenance and repair tasks.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Print Readability:
Designed for clear printing with legible diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Text Searchability:
Typically searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, Single-cylinder (SOHC)
Displacement:
Approximately 249.5 cc (actual displacement may vary slightly based on specific engine codes).
Bore X Stroke:
Typically around 76 mm x 55 mm (exact figures to be confirmed by manual).
Compression Ratio:
Likely in the range of 11.0:1 to 12.5:1 (to be confirmed by manual).
Performance
Horsepower:
Estimated 30-35 HP (at crankshaft, for reference; specific figures in manual).
Torque:
Estimated 20-24 Nm (at crankshaft, for reference; specific figures in manual).
Fuel System
Fuel Delivery:
Carburetor (likely Keihin FCR or similar performance carburetor).
Carburetor Size:
Typically 39mm or 41mm for this class of bike.
Fuel Type:
Unleaded gasoline, octane rating to be specified in manual.
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 6-speed sequential gearbox
Optional
Optional Gear Ratios:
N/A (Standard configuration for this model)
Features
Clutch Type:
Wet, multi-plate clutch with hydraulic actuation.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1475 mm (58.1 in).
Seat Height:
Approximately 950 mm (37.4 in).
Ground Clearance:
Approximately 350 mm (13.8 in).
Weights
Dry Weight:
Approximately 105 kg (231.5 lbs).
Fuel Tank Capacity:
Approximately 8.5 liters (2.25 US gal).
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycles are not rated by typical automotive safety organizations like NHTSA/Euro NCAP).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Lighting System:
Headlight, taillight/brake light, turn signals (depending on homologation).
Passive Features
Frame Construction:
Chromoly steel trellis frame for strength and rigidity.
Handguards:
Standard fitment for rider protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No advanced infotainment system typical for dirt bikes).
Driver Assistance
Traction Control:
N/A (Not equipped with electronic rider aids like traction control).
Connectivity
Bluetooth Connectivity:
N/A
Instrumentation
Dashboard Features:
Digital multi-function display with speedometer, odometer, trip meter, clock, and basic indicator lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10-20 operating hours or annually, whichever comes first. Refer to manual for exact interval.
Air Filter Cleaning:
After every few rides or as needed depending on conditions, more frequently in dusty environments.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km (300-600 miles) or more frequently as needed.
Spark Plug Inspection:
Inspect every 20-30 operating hours.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended (verify specific API and JASO rating in manual).
Engine Oil Capacity:
Approximately 1.1 - 1.3 liters (verify in manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (verify in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve stem seals, wheel bearings, steering head bearings.
Electrical Gremlins:
Corrosion in connectors or wiring can sometimes occur in off-road environments; proper maintenance is key.
Suspension Seals:
Fork and shock seals are common wear items, especially with heavy off-road use.
📚 Vehicle History
Brand Heritage
Founding:
Founded in Sweden in 1903.
Offroad Specialization:
Husqvarna has a long and storied history in off-road racing, including motocross and enduro.
Model Evolution
Te Series Designation:
TE stands for 'Two-stroke Enduro' historically, but by this era, it represented their four-stroke enduro models. The TE250 is a staple in their enduro lineup.
Ownership Changes:
During this period, Husqvarna was owned by BMW Motorrad (from 2007 to 2013), influencing some design and component choices.
Production
Manufacturing Location:
Primarily Italy during the BMW ownership period.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Husqvarna models often receive positive reviews in industry publications for their performance and handling, but specific awards for the 2007-2008 TE250 are model-year specific and not broadly documented.
Ratings
Rider Satisfaction:
Generally high for riders seeking a capable, European-style enduro machine.
Certifications
Emissions Standards:
Meets relevant emissions standards for its model year and market (e.g., EPA, Euro).

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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