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Mitsubishi

Mitsubishi Lancer Evolution 2004 MR Complete Factory Service / Repair / Workshop Manual

Mitsubishi Lancer Evolution 2004 MR Complete Factory Service / Repair / Workshop Manual

$16.99
$16.99
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๋ฐฐ์†ก๋ฃŒ๋Š” ๊ฒฐ์ œ ์‹œ ๊ณ„์‚ฐ๋ฉ๋‹ˆ๋‹ค.
Vehicle data plateRef 38137
Brand
Mitsubishi
Vehicle
Car
Models covered
Engines, K Series, Lancer Evolution MR
Years
2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution MR
Model Year:
2004
Generation
Generation:
CT9A (Evo VIII)
Codes
Chassis Code:
CT9A
Engine Code Designation:
4G63
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution MR (Evo VIII) is a high-performance, rally-bred sports sedan renowned for its advanced all-wheel-drive system, turbocharged engine, and exceptional handling. It occupies a niche in the performance car market, appealing to enthusiasts seeking an aggressive driving experience.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Audi S4, BMW 3 Series (performance variants), Porsche 911 (lower trims).
Key Features
Performance Focus:
Emphasis on rally-inspired performance, turbocharged power, and advanced AWD dynamics.
Technological Advancements:
Features Active Yaw Control (AYC) and Super Active Yaw Control (S-AYC) for superior cornering stability.
๐Ÿ“‹ Manual Details
Coverage Areas
Regions Covered:
Global (with potential regional variations noted where applicable)
Trim Levels Covered:
MR
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service / Repair / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
ZIP Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing system, lubrication system, cooling system.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, throttle body, intake manifold, exhaust manifold, catalytic converter, muffler.
Ignition System:
Ignition coils, spark plugs, spark plug wires, distributors (if applicable), ignition timing.
Transmission:
Manual transmission (AYC system integration), clutch system (pressure plate, flywheel, clutch disc, slave/master cylinder), drivetrain components (axles, driveshafts, differentials).
Brakes:
Brake system components (calipers, rotors, pads, shoes), ABS system, brake lines, brake fluid, parking brake, hydraulic systems.
Suspension:
Front and rear suspension components (struts, shocks, springs, control arms, sway bars), alignment specifications, bushings.
Steering:
Steering system components (rack and pinion, power steering pump, steering column), steering linkage, alignment.
Electrical System:
Battery, alternator, starter motor, lighting (headlights, taillights, interior), wiring harnesses, sensors, relays, fuses, ECU (Engine Control Unit), body control module.
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals, chassis structure, frame specifications.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant (Freon - R134a), AC compressor, condenser, evaporator, blower motor.
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagrams, component testing procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes (transmission fluid, brake fluid, coolant, power steering fluid), tire rotation, spark plug replacement, air filter replacement.
Engine Repair:
Engine rebuild, cylinder head gasket replacement, piston and ring replacement, crankshaft seal replacement, timing belt/chain replacement, component replacement (e.g., oil pump, water pump).
Transmission Repair:
Clutch replacement, transmission disassembly and reassembly, gear selection mechanism repair.
Brake System Repair:
Brake pad and rotor replacement, brake caliper overhaul, bleeding the brake system, brake line replacement.
Suspension And Steering Repair:
Shock absorber replacement, strut assembly replacement, bushing replacement, tie rod end replacement, power steering system repair.
Electrical Diagnostics:
Wiring harness repair, component testing using multimeters, troubleshooting electrical faults, charging system diagnosis.
Body Work:
Panel replacement, door alignment, bumper repair, glass installation, seal replacement.
HVAC Service:
Refrigerant evacuation and recharge, AC component replacement, heater core replacement.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes torque specifications, diagnostic charts, component specifications, and detailed disassembly/assembly instructions.
๐Ÿ“Š Manual Specifications
File Format
Searchable Text:
Yes (typical for factory PDF manuals)
Print Quality
Printability:
Yes
Zoom Functionality:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Manual Quality
Quality Source:
Factory Original
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4G63 inline-4 DOHC turbocharged MIVEC
Displacement:
2.0 liters (1997 cc)
Performance
Horsepower:
Approximately 271 hp @ 6500 rpm (US Spec)
Torque:
Approximately 273 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Throttle Control
Turbocharger:
Mitsubishi TD05HR-16G or similar twin-scroll turbocharger with intercooler
Technical Specs
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Oil Capacity:
4.5 L (4.8 US qt) with filter change (refer to manual for exact specification)
Coolant Capacity:
Approximately 7.0 L (7.4 US qt) (refer to manual for exact specification)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Optional
Optional Transmission:
N/A (MR model exclusively manual)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Driver Selectable Modes (Tarmac, Gravel, Snow)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 gear oil (refer to manual for exact specification and capacity)
Clutch
Clutch Type:
Hydraulically operated, single dry plate with diaphragm spring
๐Ÿ“ Dimensions
Exterior
Length:
4,350 mm (171.3 in)
Width:
1,770 mm (69.7 in)
Height:
1,415 mm (55.7 in)
Wheelbase:
2,600 mm (102.4 in)
Weights
Curb Weight:
Approximately 1,450 kg (3,197 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard (GVWR)
Wheels And Tires
Wheel Size:
17 x 8.0 inches
Tire Size:
235/45R17
Bolt Pattern:
5 x 114.3 mm
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Refer to NHTSA records for specific model year; generally good for its class and era.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Active Yaw Control (AYC), Limited Slip Differential (LSD - front and rear center).
Passive Features
Passive Safety:
Driver and front passenger airbags, front side-impact airbags, three-point seat belts with pre-tensioners, reinforced chassis construction.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic audio system with CD player, radio. Limited to the era's technology; advanced infotainment not standard.
Driver Assistance
Driver Assistance Features:
ABS, AYC, power steering. No modern driver-assistance systems like adaptive cruise control or lane keeping assist.
Performance Tech
Performance Electronics:
ECU with multiple engine maps for different driving conditions, ACD (Active Center Differential), AYC. Optional Ralliart gauges and boost controllers.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months (refer to manual for specific recommendation based on driving conditions).
Spark Plug Replacement:
Approximately every 30,000 - 60,000 miles (refer to manual for specific type and interval).
Timing Belt Replacement:
Crucial maintenance item for the 4G63 engine. Typically every 60,000 - 105,000 miles or 5-7 years. Failure can lead to catastrophic engine damage. The manual will detail specific intervals and procedures, including idler pulleys and tensioners.
Transmission Fluid Change:
Every 30,000 - 60,000 miles or as per manual. AYC fluid may have separate recommendations.
Fluid Specifications
Engine Oil Spec:
API SG or SH, ILSAC GF-II or higher. Viscosity commonly 10W-30 or 5W-30 (refer to manual for exact specification and ambient temperature charts).
Coolant Spec:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (or equivalent blue coolant) is often recommended.
Known Issues
Common Problems:
Rod knock (especially with aggressive tuning/abuse), turbocharger failure (due to heat/oil maintenance), clutch wear, differential issues (AYC system), exhaust manifold cracking.
๐Ÿ“š Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's highly successful World Rally Championship (WRC) program.
Model Evolution
Evo Viii Introduction:
The Evo VIII (CT9A) was introduced globally in 2003, with the MR variant (often signifying 'Mitsubishi Racing' or a more performance-oriented package) arriving shortly after or as part of the model year update for 2004, depending on market.
Production
Production Era:
Evo VIII production: 2003-2005
๐Ÿ† Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive publications for its handling, performance, and value in the sports sedan segment during its production run.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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