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Mitsubishi

Mitsubushi MONTERO SHOGUN PAJERO Service Repair Workshop Manual 1984-1986

Mitsubushi MONTERO SHOGUN PAJERO Service Repair Workshop Manual 1984-1986

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$16.99
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Vehicle data plateRef 290405
Brand
Mitsubishi
Vehicle
Cars
Models covered
Mitsubushi, Montero, Pajero, Shogun
Years
1984, 1985, 1986
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero / Shogun / Pajero
Generation:
First Generation (L040 Series)
Model Codes:
L042G, L043G, L044G, L048G, L049G
👋 Introduction
Market Position
Segment:
Compact to mid-size SUV, off-road oriented
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Toyota 4Runner (first gen), Nissan Pathfinder (first gen), Ford Bronco II
Key Features
Feature 1:
Rugged body-on-frame construction
Feature 2:
Available selectable 4WD system (part-time)
Feature 3:
Versatile interior with removable rear seats
Feature 4:
Strong off-road capability for its class
Manual Benefit:
Authoritative, dealer-level repair information for DIY enthusiasts
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
PDF
Delivery:
Instant Download
Compatibility:
Windows (XP, Vista, 7, 8, 10, 11), macOS, Linux (via PDF Reader)
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (MPI), engine control unit (ECU) diagnostics
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel filter, carburetor (if applicable to specific variants)
Transmission:
Manual transmission (5-speed), automatic transmission (4-speed), transfer case, clutch system, driveline components
Suspension:
Front and rear suspension (independent front, leaf spring rear), shock absorbers, springs, control arms, bushings, wheel alignment
Brakes:
Front disc brakes, rear drum brakes (or disc depending on variant), brake booster, master cylinder, brake lines, parking brake system
Steering:
Power steering system, steering gear, steering column, tie rods, steering knuckles
Electrical System:
Lighting system, instrument cluster, power windows, power locks, wipers, horns, battery, fuse box, relays
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, and service
Body And Chassis:
Body panels, frame, doors, hood, tailgate, interior trim, chassis components
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides
Component Repair:
Detailed step-by-step instructions for repairing or replacing individual components
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures
Transmission Overhaul:
Detailed instructions for rebuilding both manual and automatic transmissions
Brake System Service:
Brake pad replacement, caliper service, rotor replacement, brake fluid flush
Suspension And Steering Repair:
Replacement of ball joints, tie rods, bushings, shock absorbers, and steering components
Electrical Diagnostics:
Troubleshooting electrical circuits, component testing, and wiring repair
Bodywork And Collision Repair:
Information on body panel removal/installation, minor dent repair, and adjustments
Technical Depth
Depth Level:
Comprehensive (A-Z, all repairs)
Detail Level:
Factory High-Detailed
Illustrations:
Abundant, clear diagrams and illustrations
Schematics:
Detailed wiring schematics
Specifications:
Extensive technical data and specifications
Diagnostic Codes:
Coverage of diagnostic procedures and potential fault codes (where applicable for the era)
📊 Manual Specifications
File Format
File Type:
PDF
Page Quality:
Printable, zoomable images and text
Searchability:
Likely searchable text within the PDF (depending on OCR quality)
Print Quality
Print Ability:
Yes, all pages printable
Enlargement:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (2.0L SOHC I4), 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6)
Performance
Displacement 2.0L:
1997 cc
Horsepower 2.0L:
Approx. 99-105 hp @ 5000-5500 rpm
Torque 2.0L:
Approx. 130-135 lb-ft @ 3000-3500 rpm
Displacement 2.6L:
2555 cc
Horsepower 2.6L:
Approx. 105-116 hp @ 4500-5000 rpm
Torque 2.6L:
Approx. 147-150 lb-ft @ 3000-3500 rpm
Displacement 3.0L V6:
2972 cc
Horsepower 3.0L V6:
Approx. 143-155 hp @ 5000-5500 rpm
Torque 3.0L V6:
Approx. 170-185 lb-ft @ 3000-3500 rpm
Fuel System
Fuel Delivery 4Cyl:
Carburetor (early models) or Electronic Fuel Injection (EFI)
Fuel Delivery V6:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributor-based, electronic ignition
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD with selectable low range
Transfer Case:
2-speed transfer case
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,450 mm (96.5 in) for short wheelbase, 2,690 mm (105.9 in) for long wheelbase
Length:
Varies by wheelbase and body style (e.g., 4,290 mm / 168.9 in for SWB 3-door)
Width:
Approx. 1,690 mm (66.5 in) to 1,745 mm (68.7 in)
Height:
Approx. 1,700 mm (66.9 in) to 1,870 mm (73.6 in) depending on roof type
Weights
Curb Weight:
Approx. 1,700 kg (3,748 lbs) to 2,000 kg (4,409 lbs) depending on configuration
Gross Vehicle Weight Rating:
Typically around 2,300 kg to 2,500 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this era of vehicle; safety features were basic by modern standards.
Active Features
Active Safety:
Four-wheel drive system enhances traction and control.
Passive Features
Passive Safety:
Seat belts, reinforced chassis for its time.
Braking Features:
Power assisted brakes.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player in later models of this generation.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some higher trims, particularly later in the generation.
Cruise Control:
Optional cruise control system.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB; primarily analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Filter Replacement:
Oil filter with every oil change. Air filter and fuel filter replacement every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for conventional plugs.
Timing Belt Replacement:
Crucial for 4G63 and 4G54 engines. Typically every 60,000 miles (96,000 km) or 4-5 years. V6 models may use a timing chain.
Fluid Specifications
Engine Oil Type:
API SF/SG classification, SAE 10W-30 or 10W-40 recommended (refer to manual for specific climate variations).
Engine Oil Capacity:
Approx. 4.5 - 5.5 liters (4.8 - 5.8 US quarts) with filter, depending on engine.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent ATF.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II or equivalent power steering fluid.
Known Issues
Common Issue 1:
Rust and corrosion, particularly on the frame, body panels, and wheel wells.
Common Issue 2:
Head gasket leaks on some 4G63 and 4G54 engines, especially if overheated.
Common Issue 3:
Wear in suspension bushings and ball joints leading to rattling or loose steering.
Common Issue 4:
Issues with the HVAC blower motor or resistors.
Common Issue 5:
Fuel delivery issues due to aging fuel pumps or clogged filters.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Established Year:
1970 (Mitsubishi Motors)
Model Evolution
Introduction Year:
1982 (Global launch of Pajero/Montero)
First Generation Years:
1982-1991
Model Variant Development:
Introduction of short and long wheelbase versions, various engine options, and body styles (2-door soft top, 2-door hardtop, 4-door wagon).
Paris Dakar Success:
Early success in the Paris-Dakar Rally established the Pajero's off-road credentials.
Production
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Wins:
Multiple victories in the grueling Paris-Dakar Rally during the 1980s, cementing its off-road reputation.
Automotive Press:
Generally well-received by automotive press for its utility, durability, and off-road prowess in its segment.
Certifications
Emission Standards:
Designed to meet the emission standards prevalent in its respective model years and markets.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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