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Honda

2004-2006 Honda TRX350TE TM FE FM Fourtrax Rubicon ATV Service Repair Workshop Manual (2004 2005 2006)

2004-2006 Honda TRX350TE TM FE FM Fourtrax Rubicon ATV Service Repair Workshop Manual (2004 2005 2006)

$17.99
$17.99
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Vehicle data plateRef 168500
Brand
Honda
Vehicle
ATV
Models covered
Fourtrax Rubicon, Rubicon Series, TRX350FE, TRX350FM, TRX350TE, TRX350TM
Years
2004, 2005, 2006
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX350 Fourtrax Rubicon/Rancher
Model Variants Covered:
TRX350TM, TRX350TE, TRX350FM, TRX350FE
Codes
Chassis Codes:
TRX350TE, TRX350TM, TRX350FE, TRX350FM
Generation
Generation Name:
First Generation Rubicon/Rancher (TRX350)
Production Years Covered:
2004-2006
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly, saves on postage and packaging.
Key Features
Instruction Style:
Step-by-step instructions for clarity and efficiency.
Content Detail:
Extremely comprehensive, covering every aspect of the ATV from a complete disassembly perspective.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF
File Compatibility:
All Versions of Windows & Mac
Printability:
All pages are printable
Digital Features:
Instant Download, Searchable Text (typical for PDF service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Removal/Installation, Cylinder Head/Valve Service, Crankcase/Transmission, Crankshaft/Piston/Cylinder, Lubrication System, Cooling System, Fuel System
Drivetrain:
Clutch/Gearshift Linkage, Crankcase/Transmission, Front Wheel/Suspension/Steering, Rear Wheel/Suspension
Electrical System:
Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagram
Braking System:
Hydraulic Brake
Chassis And Body:
Frame/Body Panels/Exhaust System, Front Wheel/Suspension/Steering, Rear Wheel/Suspension
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics And Troubleshooting:
Comprehensive Troubleshooting Section, Diagnostic procedures for common issues
Repair And Overhaul:
Complete Disassembly and Reassembly of all major components and systems
Technical Depth
Scope:
Covers every single detail on the machine, from basic maintenance to complete engine and transmission overhauls.
Diagrams And Illustrations:
Top quality diagrams, highly detailed exploded pictures, and schematics
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
Adobe PDF Reader
Compression Requirement:
WinZip (or similar decompression software)
Print Quality
Output Quality:
High-resolution, suitable for clear printing
Binding Type
Binding Format:
Digital Download (printable pages)
Paper Type
Digital Format:
PDF
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, OHV, liquid-cooled, 45-degree V-twin
Displacement:
348cc
Bore X Stroke:
60.0 mm x 62.0 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approximately 20-22 HP (actual figures not provided in product info, typical for this class)
Torque Estimated:
Approximately 19-21 lb-ft (actual figures not provided in product info, typical for this class)
Fuel System
Carburetion:
Keihin 35 mm carburetor with IAC (Idle Air Control) (Specific model dependent, but common)
Fuel Capacity:
2.4 US gallons, including 0.4-gallon reserve
Ignition System
Ignition Type:
CDI with electronic advance
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (Torque Converter) with Electric Shift Control (ES)
Number Of Gears:
5-speed forward, 1 reverse
Features
Drive System:
Shaft Drive
Selectable 4Wd:
Available on FM/FE models
Transmission Fluid Type:
Honda ATV SHA Plus (manual will specify exact type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 80.3 inches
Width:
Approx. 45.1 inches
Height:
Approx. 45.4 inches
Weights
Dry Weight:
Approx. 540 lbs
Curb Weight:
Approx. 571 lbs (wet weight)
Towing Capacity:
800 lbs
Rack Capacity Front:
45 lbs
Rack Capacity Rear:
130 lbs
🛡️ Safety Features
Ratings
Safety Features:
Engine braking, durable chassis construction, integrated headlights and taillights.
Active Features
Active Safety:
Hydraulic disc brakes front and rear, selectable 4WD (on applicable models), engine braking in lower gears.
Passive Features
Passive Safety:
Integrated handguards, comfortable seating position, sturdy frame.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV, focus is on function and durability, not infotainment systems).
Driver Assistance
Driver Assistance Features:
Electric Shift Control (ES) for on-the-fly gear changes (TE/FE models), selectable 4WD (FM/FE models).
Connectivity
Connectivity Features:
N/A (Utility ATV, no digital connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically every 600 miles or 6 months (refer to manual for precise Honda specifications)
Air Filter Cleaning:
Recommended every 600 miles or as needed based on conditions.
Spark Plug Replacement:
Typically at 4,000 miles or as needed.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (specific Honda specification likely in manual)
Engine Oil Capacity:
Approx. 2.6 US quarts / 2.5 liters (refer to manual for exact capacity with filter change)
Coolant Type:
Honda Antifreeze/Coolant (Type 2) or equivalent premixed coolant (50/50)
Known Issues
Common Wear Items:
Brake pads, tires, air filter, fuel filter, starter motor brushes, drive shaft U-joints.
Potential Electrical Issues:
Wiring harness integrity, regulator/rectifier performance, battery condition (common to many ATVs of this era).
Engine Performance Tips:
Regular carburetor cleaning and adjustment, ensuring proper air intake filtration for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Honda is renowned for its reliable and well-engineered power sports vehicles, with a long history of innovation in ATVs.
Model Evolution
Rubicon Lineage:
The Rubicon line represents Honda's premium offering in the mid-size utility ATV segment, known for its robust V-twin engine and comfortable ride.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Honda ATVs are consistently praised for their reliability, durability, and user-friendly operation. The Rubicon model specifically is known for its robust V-twin engine and comfortable ride, making it a strong performer in its class.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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