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Harley-davidson

Harley Davidson FLSTF Fat Boy 1997 1998 Service Repair Manua

Harley Davidson FLSTF Fat Boy 1997 1998 Service Repair Manua

$16.99
$16.99
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Vehicle data plateRef 64723
Brand
Harley-davidson
Vehicle
Motorcycle
Models covered
FLSTF Fat Boy, Harley Davidson, Misc, Motorcycles
Years
1997, 1998
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTF Fat Boy
Year:
1997-1998
Market Segment:
Cruiser Motorcycle
👋 Introduction
Market Position
Historical Significance:
The FLSTF Fat Boy is an iconic model in Harley-Davidson's Softail line, celebrated for its distinctive retro styling reminiscent of post-war motorcycles, particularly the Fat Boy model featured in the film 'Terminator 2: Judgment Day'.
Competitive Analysis
Competitors:
Competed primarily against other large-displacement cruiser motorcycles from American and Japanese manufacturers, offering a blend of classic styling and V-twin performance.
Key Features
Styling:
Characterized by wide handlebars, a low seat height, distinctive solid disc wheels, a teardrop-shaped fuel tank, and extensive chrome accents.
Engine Platform:
Evolved from Harley-Davidson's evolution engine technology, known for its torque-rich character and distinctive V-twin sound.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language:
English
Format:
Downloadable
Page Count:
Hundreds of Pages (estimated 500+ for comprehensive coverage)
Intended User:
Professional Technicians and Experienced DIY Mechanics
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, lubrication, cooling system (air-cooled), timing, valve adjustment, piston and cylinder inspection, crankshaft and connecting rod service.
Fuel System:
Carburetor (CV carburetors), fuel delivery system, fuel tank, fuel lines, fuel filter replacement, fuel system diagnostics and repair.
Ignition System:
Ignition timing, spark plugs, ignition coils, ignition module (digital) testing and replacement, sensor diagnostics.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlight, tail light, signals), horn, fuses, relays, switches, instrument cluster, diagnostic connectors.
Transmission:
Clutch operation, primary drive, transmission disassembly and assembly, gear shifting mechanisms, transmission fluid service and specifications.
Drivetrain:
Final drive (belt drive system), belt tension adjustment, pulley inspection and replacement, wheel hub maintenance.
Braking System:
Front and rear brake systems (hydraulic disc brakes), brake caliper service, brake pad replacement, brake fluid flush and bleeding, master cylinder inspection, brake line maintenance.
Suspension:
Front fork (telescopic fork) service, fork oil replacement, seal replacement, rear shock absorber inspection and replacement, suspension tuning.
Steering:
Handlebar, steering head bearings inspection and adjustment, fork tube alignment.
Wheels And Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, tire pressure specifications, wheel specifications.
Frame And Bodywork:
Frame inspection, fender removal and installation, fuel tank removal and installation, seat removal and installation, exhaust system maintenance, chrome care and polishing tips.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, spark plug changes, chain/belt adjustments, brake inspections, and other routine checks.
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving for engine performance, electrical issues, braking problems, and other common complaints.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.
Component Overhaul:
Complete rebuild procedures for engines, transmissions, carburetors, and brake systems.
Electrical Diagnostics:
Troubleshooting guides for the electrical system, including testing of sensors, actuators, and control modules.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance, routine service, diagnostics, component-level repair, and complete engine/transmission overhauls. Includes detailed torque specifications, tolerances, and procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically), optimized for printing and digital viewing.
Print Quality
Print Readability:
High-resolution images, diagrams, and text for clear and precise reproduction when printed.
Binding Type
Binding Recommendation:
Spiral-bound or three-hole punched for easy page turning and use in a workshop environment.
Paper Type
Paper Quality:
Durable paper stock recommended for workshop use, resistant to grease and dirt.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Evolution (Evo) Engine
Displacement:
1340 cc (81.9 cubic inches)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 108 mm)
Compression Ratio:
8.8:1 (typical for 1997-1998 models)
Performance
Horsepower:
Approximately 60-65 HP (estimated at crankshaft, specific figures vary)
Torque:
Approximately 76-80 ft-lbs (103-108 Nm) at around 3200 RPM (estimated)
Fuel System
Fuel Delivery:
Keihin CV (Constant Velocity) Carburetor, 40mm
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil System:
Dry sump lubrication system
Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
Oil Specification:
Harley-Davidson recommended motorcycle oil (e.g., SAE 20W50 or SAE 25W60 depending on climate and specific Harley-Davidson recommendations).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh manual transmission
Primary Drive:
Duplex chain drive, 34/46 tooth sprockets (1.35:1 ratio)
Final Drive:
Belt drive, 32/66 tooth pulleys (2.06:1 ratio)
Features
Clutch Type:
Wet multi-plate clutch, cable actuated
Transmission Oil Capacity:
24 US fluid ounces (0.71 liters)
Transmission Oil Specification:
Harley-Davidson recommended primary chaincase lubricant or SAE 80W-90 hypoid gear oil.
📐 Dimensions
Exterior
Length:
Approximately 93.5 inches (2375 mm)
Seat Height:
Approximately 25.5 inches (648 mm) (unladen)
Ground Clearance:
Approximately 4.7 inches (119 mm)
Weights
Dry Weight:
Approximately 678 lbs (307.5 kg)
Gross Vehicle Weight Rating:
Approximately 1070 lbs (485 kg)
Cargo
Fuel Tank Capacity:
4.0 US gallons (15.1 liters)
🛡️ Safety Features
Ratings
Safety Certification:
Designed and manufactured to meet all applicable federal safety standards for motorcycles.
Active Features
Brakes:
Dual hydraulic disc brakes with dual-piston calipers (front and rear).
Passive Features
Lighting:
Halogen headlight, integrated front and rear turn signals, stop/tail light.
💡 Technology Features
Infotainment
Audio System:
Factory models typically did not include integrated audio systems. Aftermarket solutions were common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard on these models but was available as an option on some Harley-Davidson motorcycles of this era.
Connectivity
Diagnostics:
On-board diagnostics were limited compared to modern vehicles, with basic fault codes accessible via specific procedures or aftermarket tools.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,500 miles (4,000 km) or annually, whichever comes first.
Primary Chaincase Oil Change:
Every 5,000 miles (8,000 km) or annually.
Spark Plug Replacement:
Every 7,500 miles (12,000 km) or annually.
Belt Tension Check:
Every 2,500 miles (4,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Carburetor Tuning:
CV carburetor can require periodic adjustment for optimal performance and idle stability, especially after modifications or in varying altitudes.
Belt Drive Wear:
Proper belt tension and alignment are crucial to prevent premature wear of the drive belt and pulleys.
Oil Leaks:
Like many air-cooled V-twins of this era, minor oil seepage from gaskets and seals can occur and may require occasional attention.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues; regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson boasts a rich history dating back to 1903, renowned for its iconic V-twin motorcycles and distinctive American character.
Model Evolution
Evolution Engine:
The 1340cc Evolution engine, introduced in 1984, was a significant technological advancement for Harley-Davidson, offering improved reliability and performance over its Shovelhead predecessor.
Fat Boy Introduction:
The Fat Boy model was first introduced in 1990, quickly becoming a popular and visually striking model within the Softail family.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (assembly and component manufacturing).
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The Fat Boy's distinctive styling and association with popular culture have cemented its status as a modern classic motorcycle, garnering numerous accolades for its design and iconic appeal.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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