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Fiat

Fiat 500 1957-1973 Workshop Repair Service Manual

Fiat 500 1957-1973 Workshop Repair Service Manual

$16.99
$16.99
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Vehicle data plateRef 425254
Brand
Fiat
Vehicle
Cars
Models covered
500
Years
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Fiat
Model:
500
Generation:
Nuova 500 (Type 110F)
Codes
Chassis Code:
Type 110F
👋 Introduction
Market Position
Positioning:
Iconic city car, celebrated for its compact size, charming design, and affordability.
Competitive Analysis
Competitors:
Renault 4CV, Volkswagen Beetle, Mini Cooper, Citroën 2CV.
Key Features
Design:
Distinctive 'smiley face' front end, suicide doors (early models), minimalist interior, rear-engine, rear-wheel drive layout.
Engineering:
Simple, robust, and economical engineering, making it accessible for home mechanics.
Versatility:
Available in various body styles including sedan, station wagon (Giardiniera), and panel van.
📋 Manual Details
Coverage Areas
Applicable Years:
1957-1973
Page Count
Estimated Page Count:
Hundreds (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, overhaul, troubleshooting, and tuning.
Fuel System:
Carburetor, fuel pump, fuel lines, fuel tank maintenance and repair.
Ignition System:
Distributor, spark plugs, ignition coil, wiring, timing adjustments.
Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages, fluid specifications.
Exhaust System:
Exhaust manifold, muffler, pipes, hangers, leak detection, replacement.
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, instrumentation, fuses.
Body:
Body panel repair, door mechanisms, window regulators, trim, rust prevention.
Cooling System:
Radiator, fan, thermostat, hoses, coolant specifications, leak repair.
Suspension:
Front and rear suspension components, springs, shock absorbers, alignment procedures.
Steering:
Steering box, tie rods, steering column, alignment, lubrication.
Brakes:
Hydraulic system, brake shoes, drums, wheel cylinders, master cylinder, bleeding procedures.
Clutch:
Clutch disc, pressure plate, release bearing, clutch linkage, adjustment, replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, fluid level checks, tune-ups.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, repair, and reassembly.
Diagnostics:
Specific diagnostic trees and symptom-based troubleshooting for various issues.
Engine Rebuild:
Comprehensive instructions for complete engine disassembly and rebuilding.
Transmission Service:
Removal, disassembly, repair, and reassembly of the gearbox.
Electrical Diagnostics:
Troubleshooting electrical circuits using wiring diagrams and test equipment.
Body Repair:
Procedures for panel alignment, rust repair, and fitting body components.
Special Tool Usage:
Identification and usage instructions for specialized Fiat tools.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete mechanical and electrical system overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Printable at high resolution
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, two-cylinder, overhead-valve (OHV)
Displacement:
479 cc (early models), later 500 cc, 600 cc (in 500L and 500R variants).
Performance
Horsepower:
13-22 hp (depending on variant and year)
Torque:
Approx. 30-40 Nm (depending on variant and year)
Fuel System
Carburetor:
Solex 28-PCI or similar downdraft carburetor.
Fuel Type:
Unleaded gasoline (historically, leaded gasoline was common).
Lubrication
Oil Capacity:
Approx. 2.5 - 3.0 liters (depending on model).
Cooling
Cooling Method:
Forced air cooling via a fan driven by the crankshaft.
🔧 Transmission
Standard
Type:
Manual
Gear Count:
4-speed manual (non-synchromesh on earlier models, synchromesh on later models).
Optional
Type:
Semi-automatic ('Autostick' on some models, involving a clutch pedal but automatic gear changes).
Features
Layout:
Transaxle design, integrating gearbox and rear differential.
Fluid Type:
Hypoid gear oil (e.g., SAE 90).
📐 Dimensions
Exterior
Length:
Approx. 2.97 meters (117 inches)
Width:
Approx. 1.32 meters (52 inches)
Height:
Approx. 1.32 meters (52 inches)
Weights
Curb Weight:
Approx. 400-500 kg (depending on model).
Gross Vehicle Weight Rating:
Approx. 700-800 kg.
🛡️ Safety Features
Ratings
Crash Safety:
Limited by contemporary safety standards; early models lacked significant passive safety features. Manual will detail basic safety system checks.
Active Features
Braking System:
Hydraulic drum brakes on all four wheels.
Parking Brake:
Mechanical handbrake operating on rear wheels.
Passive Features
Seatbelts:
Optional on early models, standard fitment on later versions.
Body Construction:
Monocoque construction with integrated body and chassis.
💡 Technology Features
Infotainment
Radio:
Optional radio, often a simple AM unit.
Dashboard:
Basic instrumentation including speedometer, fuel gauge, and warning lights. Minimalist design.
Driver Assistance
Features:
No advanced driver assistance systems (ADAS) found in modern vehicles. Focus on basic mechanical and safety system operation.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (whichever comes first).
Spark Plugs:
Inspect every 10,000 km, replace as needed.
Ignition Timing:
Check and adjust at every major service or if running issues occur.
Fluid Specifications
Engine Oil:
SAE 20W-50 or SAE 30 (depending on climate and manufacturer recommendation). Check manual for specific API ratings.
Coolant:
Specific coolant mix as per Fiat recommendations (usually a 50/50 antifreeze/water mix).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gearbox Oil:
SAE 90 hypoid gear oil.
Known Issues
Rust:
Prone to rust, especially around wheel arches, sills, and floor pans. Thorough inspection and preventative treatment are crucial.
Engine Overheating:
Due to the air-cooled nature and small displacement, overheating can occur in sustained high temperatures or heavy traffic. Ensure cooling fan and shrouds are in good condition.
Synchromesh Wear:
Early transmissions lack synchromesh, requiring careful gear changes. Synchromesh units can wear over time, leading to difficult shifting.
Carburetor Tuning:
The simple carburetor requires periodic adjustment for optimal performance and fuel economy.
Electrical Connections:
Older wiring can degrade, leading to intermittent electrical faults. Inspection and maintenance of connections are important.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fiat (Fabbrica Italiana Automobili Torino)
Model Evolution
Introduction Year:
1957
Evolution Highlights:
Significant updates included improved engines (500cc, 600cc), the longer-wheelbase Giardiniera estate, revised interiors, and the more powerful 500 Sport and Abarth versions.
Production End Year:
1975 (for the original 'Nuova 500' platform, though the successor 'Fiat 126' carried on similar design cues).
Production
Manufacturing Locations:
Turin, Italy, and various licensed production facilities worldwide.
Production Numbers:
Over 3.8 million units produced across all variants.
🏆 Awards & Recognition
Recognitions
Iconic Status:
Widely recognized as a cultural icon of the 1960s, synonymous with Italian design and lifestyle.
Classic Car Status:
Highly collectible classic car, popular in vintage rallies, shows, and everyday classic driving.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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