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Fiat

FIAT 500 1957-1973 Service Repair Manual

FIAT 500 1957-1973 Service Repair Manual

$17.99
$17.99
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Vehicle data plateRef 414634
Brand
Fiat
Vehicle
Cars
Models covered
500
Years
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
FIAT
Model:
500
Generation:
First Generation (Nuova 500)
Production Years Covered:
1957-1973
Codes
Chassis Code Range:
110F, 110D, 110F/110D, 120, 130, 210, 220, 230
👋 Introduction
Market Position
Historical Significance:
Iconic Italian microcar, symbol of post-war mobility and European economic boom.
Competitive Analysis
Competitors Of The Era:
Volkswagen Beetle, Citroën 2CV, Mini (though the 500 had a unique niche).
Key Features
Design Philosophy:
Compact, economical, rear-engined, air-cooled, simple and robust engineering.
Manual Value Proposition
Target Audience:
FIAT 500 owners, enthusiasts, mechanics, restorers, collectors.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily European markets)
Manual Scope:
Comprehensive service, repair, and maintenance
Page Count
Estimated Page Count:
Extensive (specific number not provided, typical for detailed workshop manuals)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Primary Language:
English (implied by product description)
Format
Format:
Digital Download (PDF implied)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Clutch, gearbox (manual), final drive, differentials
Brakes:
Hydraulic system, front and rear drum brakes, parking brake
Suspension Steering:
Front suspension (independent), rear suspension (transverse leaf spring), steering gear, steering column
Electrical:
Battery, starter motor, alternator/generator, lighting system, instrumentation, wiring diagrams
Bodywork Chassis:
Chassis construction, body panels, doors, windows, seats, trim, bumpers
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, lubrication points, general tune-ups
Repair:
Engine overhaul, gearbox repair, brake system repair, suspension component replacement, electrical component troubleshooting and repair
Diagnostics:
Troubleshooting common problems, fault finding for engine and electrical systems
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Level Of Detail:
Detailed, suitable for both amateur mechanics and professionals
Visual Aids:
Diagrams, illustrations, and potentially photographic references (as stated in description)
📊 Manual Specifications
File Format
Digital Format:
PDF (standard for digital manuals, allows for printing)
Print Quality
Printable:
Yes, entire manual is printable section by section
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, overhead valve (OHV), two-cylinder, boxer layout (later models).
Engine Displacement Early:
479 cc (early models like Nuova 500)
Engine Displacement Later:
499.5 cc, 594 cc (e.g., 500 D, 500 F, 500 L, 500 R, 126-based engines later in production).
Performance
Horsepower Early:
Approximately 13-15 hp
Horsepower Later:
Approximately 18-25 hp (depending on engine variant)
Fuel System
Carburetor Type:
Single barrel downdraft carburetor (e.g., Solex, Weber).
Engine Variations
Engine Codes:
Various codes exist across different models and years (e.g., 110.000, 110.002, 110.004, 100.004, 126A.000).
🔧 Transmission
Standard
Transmission Type Early:
4-speed manual, unsynchronized (early models).
Transmission Type Later:
4-speed manual, synchronized (most models from 500 D onwards).
Optional
Automatic Transmission:
Not available on standard 500 models; some later derivatives or custom builds might exist.
Features
Gear Ratios:
Specific ratios vary by model and are detailed in the manual.
Fluid Specifications
Gearbox Oil:
Typically SAE 90 GL-4 gear oil (e.g., Castrol EPX 90, or equivalent).
📐 Dimensions
Exterior
Length:
Approximately 2970 mm (116.9 in)
Width:
Approximately 1320 mm (52.0 in)
Height:
Approximately 1275 mm (50.2 in)
Weights
Curb Weight:
Approximately 400-500 kg (880-1100 lbs) depending on model and equipment.
Payload Capacity:
Limited, typically designed for 2 adults plus minimal luggage.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Modern crash safety standards were not applied to vehicles of this era).
Active Features
Braking System Type:
Hydraulic drum brakes on all four wheels.
Passive Features
Seatbelts:
Not standard on early models; often retrofitted. Lap belts typically.
Chassis Construction:
Monocoque construction offering a degree of structural integrity for its time.
💡 Technology Features
Infotainment
Radio:
Optional, typically a basic AM radio.
Driver Assistance
Driver Aids:
None (vehicle of its era).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km (2,000 - 3,000 miles) or annually.
Tune Up Interval:
Regular checks of ignition timing, carburetor adjustment, valve clearances, typically every 5,000 - 10,000 km.
Fluid Specifications
Engine Oil Capacity:
Approximately 2.5 - 3.0 liters (depending on engine variant).
Engine Oil Type:
Typically SAE 20W-50 or SAE 15W-40 API SG or higher, mineral-based oil. (Specific API ratings may vary based on original Fiat recommendations).
Coolant Type:
Air-cooled engine, no coolant required.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Rust And Corrosion:
Prone to rust, especially around wheel arches, sills, floor pans, and battery tray due to age and original materials.
Engine Oil Leaks:
Common due to aged seals and gaskets.
Carburetor Tuning:
Requires regular adjustment for optimal performance and fuel economy.
Synchromesh Wear:
Unsynchronized gearboxes can be challenging; synchronized gearboxes may develop synchro wear.
Maintenance Schedule Details
Ignition System:
Points and condenser require periodic inspection and replacement. Spark plugs need checking and gap adjustment.
Chassis Lubrication:
Grease points on suspension and steering components require regular lubrication.
📚 Vehicle History
Brand Heritage
Fiat Origins:
Founded in 1899, Fiat (Fabbrica Italiana Automobili Torino) is one of Italy's oldest and largest automobile manufacturers.
Model Evolution
Nuova 500 Introduction:
Introduced in 1957 as a successor to the original Fiat 500 'Topolino', designed by Dante Giacosa.
Variants:
Evolved through numerous versions: 500, 500 D, 500 Berlina, 500 F (Fanalone), 500 L (Lusso), 500 R (Rinnovata), and various derivatives like the Giardiniera (station wagon) and Abarth performance versions.
Production
Production Locations:
Primarily Turin, Italy; also produced under license in other countries.
Total Production Numbers:
Over 4 million units produced across all variants.
🏆 Awards & Recognition
Recognitions
Cultural Impact:
Widely regarded as a design icon and a symbol of the Dolce Vita lifestyle.
Ratings
Classic Car Value:
Highly collectible classic car, with values varying based on condition and rarity of specific models.
Certifications
Original Manufacturer Certification:
This manual serves as the definitive technical reference from the manufacturer.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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