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Chrysler

Chrysler Voyager 2002 Workshop Service Repair Manual

Chrysler Voyager 2002 Workshop Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 74169
Brand
Chrysler
Vehicle
Marine
Models covered
Misc, Outboard Engines, Voyager
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Year:
2002
Codes
Platform Code:
NS/GS (North America/Europe)
Engine Code Common:
EDZ (3.3L V6 OHV)
Engine Code Optional:
EGW (3.8L V6 OHV)
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, individuals seeking versatile passenger and cargo transport
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager
Key Features
Versatility:
Spacious interior, flexible seating configurations, ample cargo space
Powertrain Options:
Reliable V6 engines offering a balance of power and efficiency
Comfort And Convenience:
Focus on passenger comfort, available features like power sliding doors, rear entertainment systems (on higher trims)
Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Countries Covered:
North America, Europe (and other markets where the Voyager was sold)
Trim Levels Covered:
All trim levels (e.g., SE, LX, LXi, ES)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.3L, 3.8L), Transmission (41TE/AE Automatic), Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, HVAC Controls, Instruments and Gauges, Audio System, Power Accessories
Body:
Body Panels, Doors, Glass, Interior Trim, Seats, Roof Systems (including Stow 'n Go where applicable, though less common for 2002), Exterior Trim
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control Systems
Safety Systems:
Airbags, Seat Belts, ABS (Anti-lock Braking System), Traction Control
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt and hose inspections
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, OBD-II diagnostic trouble codes (DTCs) and their meanings
Repair:
Engine component repair/replacement, transmission overhaul, brake system repair, electrical component repair, bodywork repair
Disassembly Assembly:
Detailed step-by-step instructions for removing, disassembling, and reassembling major vehicle components and systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds
Diagnostics Level:
Advanced diagnostic procedures utilizing scan tools and multimeter testing
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Searchable text (typically)
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
3.3 Liters (201 cubic inches)
Configuration:
V6, Overhead Valve (OHV), 2 valves per cylinder
Bore X Stroke:
3.44 in x 3.75 in (87.3 mm x 95.2 mm)
Compression Ratio:
8.9:1
Horsepower Net Std:
158 hp @ 4600 RPM
Torque Net Std:
190 lb-ft @ 3200 RPM
Optional Engine
Displacement:
3.8 Liters (230 cubic inches)
Configuration:
V6, Overhead Valve (OHV), 2 valves per cylinder
Horsepower Net Std:
180 hp @ 4500 RPM
Torque Net Std:
230 lb-ft @ 3200 RPM
Fuel System
Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane (Minimum)
Ignition System
Type:
Distributorless Ignition System (DIS)
Cooling System
Type:
Pressurized, liquid-cooled
🔧 Transmission
Standard
Type:
4-Speed Automatic Transaxle (41TE/AE)
Gear Ratios 3.3L:
Refer to manual for specific ratios (e.g., 1st: 2.80, 2nd: 1.51, 3rd: 1.00, Rev: 2.21)
Optional
Type:
N/A (4-Speed Automatic was standard across all engines for this model year)
Features
Control:
Electronic controls with adaptive shift logic
Fluid Specifications
Type:
Chrysler ATF+4 (MS-9602)
Fluid Capacity
Capacity Approx:
Dry Fill: 8.0 Quarts (7.6 Liters), Refill: 4.5 Quarts (4.3 Liters)
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
196.3 inches (4986 mm)
Width:
76.7 inches (1948 mm)
Height:
68.7 inches (1745 mm)
Interior
Seating Capacity:
7-8 Passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 15-20 cu. ft. (depending on configuration)
Cargo Volume Max:
Approx. 140-150 cu. ft. (with seats removed/folded)
Weights
Curb Weight Approx:
4100 - 4400 lbs (1860 - 2000 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5700 - 5800 lbs (2585 - 2630 kg)
Towing Capacity Max:
3500 lbs (1588 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-Star)
NHTSA Front Impact Passenger:
★★★★ (4-Star)
NHTSA Side Impact Front Seat:
★★★★ (4-Star)
NHTSA Side Impact Rear Seat:
★★★★★ (5-Star)
IIHS Rollover Rating:
Acceptable
Active Features
ABS:
Standard (4-wheel disc brakes on most trims, front disc/rear drum on some base models)
Traction Control:
Optional (often tied to ABS)
Passive Features
Airbags:
Driver and front passenger airbags; optional side-impact airbags
Seat Belts:
3-point seat belts with pretensioners for front seats, 3-point belts for second and third rows
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in second-row seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player or cassette player. Optional premium Infinity sound system.
Rear Entertainment:
Optional rear-seat video system with flip-down screen and wireless headphones available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models
Parking Sensors:
Optional rear parking assist system
Connectivity
Remote Keyless Entry:
Optional
Power Sliding Doors:
Optional on most trims, standard on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed
Spark Plugs Replacement:
30,000-60,000 miles (48,000-96,000 km) depending on plug type (e.g., platinum)
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or more frequently if towing or under severe use
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Service SG or higher)
Coolant:
Chrysler Long Life 50/50 Antifreeze/Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid
Known Issues
Transmission Hard Shifting:
Common issue with the 41TE transmission, often related to solenoid pack or valve body wear. Manual details diagnostic and repair procedures.
Power Door Actuator Failure:
Sliding or liftgate power door actuators can fail. Manual covers diagnosis and replacement.
Ignition Coil Failure:
Individual ignition coils or the coil pack can fail, leading to misfires. Manual provides testing procedures.
Blend Door Actuator HVAC:
HVAC blend door actuators can fail, causing temperature control issues. Manual details access and replacement.
Wheel Bearing Wear:
Front wheel bearings can wear prematurely. Manual covers inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)
Minivan Pioneering:
Chrysler is widely credited with inventing the modern minivan segment with the Dodge Caravan/Plymouth Voyager in 1983.
Model Evolution
Generation:
Second Generation (NS) - Introduced for the 1996 model year. The 2001 redesign marked the beginning of the Third Generation (RS).
2002 Updates:
Minor revisions, potential package adjustments. The 2002 model year falls within the RS generation, which featured a more aerodynamic design, improved chassis, and updated powertrains.
Global Variants:
The Chrysler Voyager was the European counterpart to the Dodge Grand Caravan, offering slightly different styling and features for international markets.
Production
Manufacturing Locations:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production Years Relevant:
1996-2007 (NS/RS Generations)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Chrysler Minivan platform (including Voyager/Grand Caravan) was frequently recognized by Car and Driver, though specific 2002 awards may vary.
Consumer Reports:
Consumer Reports ratings for reliability and satisfaction varied; the manual is crucial for maintaining a vehicle to achieve optimal performance and longevity.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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