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Atlet

Atlet Reach Truck Type X-90: XJN 125 XML/JN 160 XML/SN 160 XML/SN 250 XSN 125 XSN 200 XTF/JN 100 XTF/SN 100 Workshop Service Manual

Atlet Reach Truck Type X-90: XJN 125 XML/JN 160 XML/SN 160 XML/SN 250 XSN 125 XSN 200 XTF/JN 100 XTF/SN 100 Workshop Service Manual

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Vehicle data plateRef 74551
Brand
Atlet
Vehicle
Material Handling
Models covered
JN 160 XML, Reach Trucks, SN 160 XML, SN 250, X 90 Models, X-90, XJN 125 XML, XSN 125, XSN 200, XTF/JN 100, XTF/SN 100
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
Basic Information
Identification
Make: Atlet
Model: Reach Truck Type X-90
Product Name: Atlet Reach Truck Type X-90: XJN 125 XML/JN 160 XML/SN 160 XML/SN 250 XSN 125 XSN 200 XTF/JN 100 XTF/SN 100 Workshop Service Manual PDF Download
Introduction
Market Position
Target Audience: Warehouse and logistics professionals, maintenance technicians, fleet managers, and owners of Atlet Reach Trucks.
Key Features
Value Proposition: Provides essential factory-authorized information for efficient operation, maintenance, and repair of Atlet Reach Truck Type X-90 models, ensuring optimal performance and longevity.
Manual Value: This comprehensive workshop manual is an invaluable resource for maximizing the uptime, safety, and efficiency of Atlet Reach Truck Type X-90 units.
Competitive Analysis
Market Segment: High-performance reach trucks designed for narrow aisle operations in demanding warehouse and distribution environments.
Manual Details
Coverage
Covered Models: ['XJN 125', 'XML/JN 160', 'XML/SN 160', 'XML/SN 250', 'XSN 125', 'XSN 200', 'XTF/JN 100', 'XTF/SN 100']
Format
Format: PDF
Pages
Page Count: 324
Language
Language: English
Type
Manual Type: Workshop Service Manual
Manual Origin: Original Factory Manual
Manual Coverage
Systems
Systems Covered: ['General Information and Technical Data', 'Special Tools', 'Service Procedures', 'Chassis Systems', 'Drive Unit', 'Mast Systems', 'Steering System', 'Hydraulic System', 'Lift Cylinders', 'Electrical System', 'Drive System']
Procedures
Procedures Included: ['Routine Maintenance', 'Troubleshooting', 'Repair Procedures', 'Component Overhaul', 'Electrical Diagnostics', 'Hydraulic System Service', 'Steering System Adjustment', 'Mast Inspection and Repair', 'Drive System Maintenance', 'General Technical Data Interpretation', 'Special Tool Usage and Identification']
Depth
Technical Depth: Comprehensive factory-level repair and maintenance information for professional technicians and experienced users.
Systems Covered
Mast And Lift: Comprehensive coverage of mast construction, roller adjustments, hydraulic lift cylinder service, chain inspection, and fork assembly.
Drive And Braking: Detailed explanation of the electric drive motor, gearbox, braking systems (regenerative and mechanical), and related sensors.
Electrical Diagnostics: Extensive coverage of the electrical system, including wiring diagrams, component identification, troubleshooting steps for major electrical faults, and sensor diagnostics.
General Info: Includes important safety warnings, general operating principles, and basic technical data relevant to all aspects of the truck.
Procedures Included
Component Replacement: Step-by-step instructions for replacing key components such as motors, pumps, cylinders, control modules, and major structural parts.
Hydraulic Servicing: Procedures for hydraulic system flushing, component testing (e.g., pump output, valve operation), seal replacement, and leak detection.
Troubleshooting Electrical: Specific procedures for diagnosing and rectifying electrical faults using multimeters, circuit testers, and reference to wiring diagrams.
System Calibrations: Procedures for calibrating critical systems such as steering angle sensors, lift height sensors, and load sensing systems will be present.
Technical Depth
Diagnostic Tools: Highlights the use of specific diagnostic tools and procedures required for effective troubleshooting and calibration of electronic systems.
Circuit Diagrams: Includes detailed electrical circuit diagrams with component identification and wiring paths, essential for electrical system diagnostics and repair.
Rebuild Procedures: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like drive units, hydraulic pumps, and mast assemblies.
Schematic Interpretation: Guidance on how to read and interpret the provided circuit diagrams and hydraulic schematics is a key part of the manual's utility.
Manual Specifications
File Quality
File Format: Searchable PDF
Image Quality: High Quality Illustrated
Features
Searchable Text: Yes
Navigation: Bookmarks
Printability: Printable
Licensing
Usage Restrictions: No expiry date or restrictions
Technology Features
Control Systems
Operator Interface: Details on control panel functions, diagnostic displays, and drive/lift controls are included, crucial for understanding truck operation and diagnostics.
Safety Features
Active Safety: Information on speed limiting, overload protection systems, and stability control features (if present) will be detailed in the electrical and hydraulic sections.
Maintenance
Service Intervals
Preventive Maintenance: The manual outlines daily, weekly, monthly, and annual checks and servicing tasks, critical for maintaining operational uptime and safety. Specific intervals are detailed within Section 3: Service.
Fluid Specifications
Hydraulic Fluid: The manual will specify the exact type, viscosity, and capacity of hydraulic fluid required (e.g., ISO VG 32 or 46), along with the recommended filter part numbers.
Lubricants: Specific grease types and lubrication points for mast channels, bearings, and other moving parts will be detailed.
Known Issues
Common Wear Items: Potential areas for wear or common issues addressed in the manual include hydraulic cylinder seals, mast rollers, drive motor brushes, steering components, and battery connections.
Troubleshooting
Diagnostic Procedures: The manual provides detailed troubleshooting guides based on symptoms, error codes (if applicable), and electrical schematics for accurate fault diagnosis.
Battery Care
Battery Maintenance: Guidance on battery charging, water topping (for lead-acid batteries), cleaning, and general battery health monitoring will be included.
Filter Replacements
Filter Part Numbers: The manual will list specific part numbers for hydraulic filters, drive filters, and potentially air filters for electrical component cooling, ensuring correct replacements.
General Checks
Pre Shift Inspection: The manual provides a checklist for daily pre-shift inspections, covering critical safety and operational points.
Tire Maintenance
Tire Specifications: Information on recommended tire types (e.g., cushion, pneumatic) and pressures, if applicable, will be detailed.
Vehicle History
Brand Heritage
Manufacturer: Atlet is a brand with a long history in material handling equipment, known for its focus on operator ergonomics and efficiency. Acquired by Toyota Material Handling.
Model Evolution
Series Context: The X-90 series represents a significant iteration of Atlet's reach truck design, likely incorporating advancements in control systems, battery efficiency, and operator comfort for its era.
Vehicle Specs
General
Vehicle Type: Reach Truck
Model Range
Model Series: X-90
Model Variants
Covered Capacities: ['1000 kg', '1250 kg', '1600 kg', '2000 kg', '2500 kg']
Forklift Types: Reach Trucks are specialized for narrow aisle operations, featuring straddle legs that extend forward to stabilize the load during lifting.
Lift Systems
Mast Types: Dual-stage (Duplex), Triple-stage (Triplex) masts are typically available, with varying lift heights and free lift options. Manual covers their service.
Drive System
Drive Type: Electric
Drive Motor: Details on the type and specifications of the electric drive motor, including maintenance for brushes and connectors.
Power
Power Source: Battery Electric
Steering
Steering System: Typically power steering, often electric or hydrostatic, for precise maneuverability.
Hydraulic System
Hydraulic Functions: Lift, lower, side-shift (if equipped), fork positioning (if equipped), tilt.
Hydraulic Pump: Information on the hydraulic pump's specifications, testing procedures, and seal replacement.
Electrical System
Voltage Systems: Commonly 48V or 80V DC battery systems, with detailed schematics provided in the manual.
Brakes
Brake System: Typically electric regenerative braking and mechanical parking brake. Specific types are detailed in the manual.
Dimensions
Aisle Width: Specific aisle-width requirements vary by model variant and mast configuration; manual provides data for optimal operation.
Overall Height: Various configurations of mast height, lowered and raised, are documented for different operational environments.
Fork Dimensions: Standard fork lengths and thicknesses will be noted where relevant for clearance and capacity.
Weights
Operational Weight: Exact operational weights will be listed in the technical data section, dependent on battery size and configuration.
Performance
Travel Speed: Performance specifications such as travel speed (loaded and unloaded) are detailed in the general information and technical data section.
Lift Speed: Lift and lower speeds under various load conditions are provided, crucial for optimizing warehouse operations.
Chassis
Chassis Construction: Details on the frame, outriggers, and structural components will be covered for inspection and repair purposes.
Ergonomics
Operator Station: Information regarding operator compartment layout, seating, controls, and visibility, reflecting Atlet's ergonomic design philosophy.
Capacities
Rated Capacity: The manual will specify the rated capacity for each model variant (e.g., 1250 kg, 1600 kg) and how it relates to lift height and load center.
Controls
Drive Controls: Details on acceleration, braking, and direction control mechanisms, often using electronic controllers.
Lift Controls: Information on lever or button operation for lifting, lowering, tilting, and auxiliary functions.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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