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Polaris

POLARIS SPORTSMAN TOURING 500 EFI Service Repair Manual 2009-2011

POLARIS SPORTSMAN TOURING 500 EFI Service Repair Manual 2009-2011

$16.99
$16.99
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Vehicle data plateRef 44354
Brand
Polaris
Vehicle
ATV
Models covered
Misc, SPORTSMAN TOURING 500 EFI
Years
2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 500 EFI
Model Variant:
Touring
Engine Type:
EFI (Electronic Fuel Injection)
Codes
Product Code:
SPORTSMAN_TOURING_500_EFI_2009-2011_DOWNLOAD
👋 Introduction
Market Position
Category:
Utility/Recreational ATV
Target Audience:
Owners seeking to perform their own maintenance and repairs, dealerships, independent repair shops.
Competitive Analysis
Competitors:
Honda Foreman, Yamaha Grizzly, Can-Am Outlander, Arctic Cat Prowler.
Key Features
Utility:
Designed for versatility in work and recreation, with a focus on comfort for longer rides due to its touring designation.
Efi Advantage:
Electronic Fuel Injection provides improved throttle response, easier cold starts, and better fuel efficiency compared to carbureted models.
📋 Manual Details
Coverage Areas
Years Covered:
2009, 2010, 2011
Page Count
Estimated Pages:
Significant (typically 300-600+ pages for a comprehensive service manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end, bottom-end, cooling, lubrication, fuel system (EFI components, injectors, pump, regulator), ignition system, exhaust system.
Drivetrain:
Transmission (PVT - Polaris Variable Transmission), drive clutch, driven clutch, belt replacement, gearcase, differential, driveshafts, CV joints, final drive.
Chassis And Suspension:
Frame, front suspension (A-arms, shocks, ball joints, tie rods), rear suspension (Independent Rear Suspension - IRS, shocks, control arms), steering system (handlebars, steering stem, linkages), wheel bearings, hubs.
Electrical System:
Battery, charging system (stator, voltage regulator/rectifier), starter motor, lighting (headlights, taillights, brake lights), instrumentation, wiring diagrams, sensors, EFI control unit (ECU).
Brakes:
Hydraulic brake system, front and rear calipers, brake lines, master cylinders, brake pads, rotor inspection and replacement, bleeding procedures.
Bodywork And Trim:
Front and rear fenders, racks, seat, fairings, plastics, decals, decals placement.
Procedures Included
Maintenance:
Regular service intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment, coolant checks and changes, lubrication points, drive belt inspection and replacement.
Repair And Rebuild:
Complete engine disassembly and reassembly, transmission overhaul, suspension component replacement, electrical component diagnosis and repair, brake system servicing.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable for EFI), electrical system fault finding, engine performance issues, starting problems.
Diagnostics:
EFI system diagnostics, sensor testing, fuel pressure testing, ignition timing verification, diagnostic connector usage (if applicable).
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution digital format, suitable for printing with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
499cc
Engine Configuration:
Single-cylinder, 4-stroke, SOHC
Bore X Stroke:
Not explicitly stated in product info, requires manual consultation
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 36 HP (varies slightly by year and tuning)
Torque:
Not explicitly stated in product info, requires manual consultation
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 3.0 US gallons (11.3 L)
🔧 Transmission
Standard
Transmission Type:
Polaris Variable Transmission (PVT) with engine braking
Gear Selection:
High, Low, Neutral, Reverse, Park
Optional
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
Features
Clutch System:
Automated, belt-driven continuously variable transmission (CVT) with centrifugal clutch.
📐 Dimensions
Exterior
Length:
Approximately 85.5 inches (217.2 cm)
Width:
Approximately 46 inches (116.8 cm)
Height:
Approximately 48 inches (121.9 cm)
Wheelbase:
Approximately 56.5 inches (143.5 cm)
Weights
Dry Weight:
Approximately 695 lbs (315 kg)
Ground Clearance:
Approximately 11.5 inches (29.2 cm)
Cargo
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing
Towing Capacity:
1500 lbs (680 kg)
Tongue Weight:
Not explicitly stated in product info, requires manual consultation
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically subject to automotive crash testing standards)
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Engine Braking:
Standard on PVT transmission for controlled descents.
Passive Features
Handlebars:
Ergonomically designed for rider control and comfort.
Lighting:
Dual headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, odometer, trip meter, tachometer, fuel gauge, AWD indicator, gear indicator, 12V power outlet.
Driver Assistance
Engine Braking:
Integrated engine braking system (EBS) on PVT for enhanced downhill control.
Connectivity
Charging Port:
Standard 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual; typically every 100 hours or annually, whichever comes first.
Air Filter Service:
Refer to manual; typically every 50 hours or annually, or more frequently in dusty conditions.
Drive Belt Inspection:
Refer to manual; typically every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (Polaris recommends their proprietary brand, but high-quality synthetic equivalents can be used. Consult manual for exact specs).
Engine Oil Capacity:
Refer to manual; typically around 1.5-2 quarts (1.4-1.9 L) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors (Polaris recommends their specific blend, consult manual).
Gearcase Oil Type:
SAE 80W-90 GL-4 Hypoid Gear Lube (Polaris recommends their proprietary brand).
Known Issues
Common Wear Items:
Drive belts (premature wear if overloaded or improperly adjusted), suspension bushings and ball joints, wheel bearings, front differential components.
Efi System Considerations:
Potential for clogged fuel injectors if fuel quality is poor; sensor failures can impact performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Inc.
Heritage:
Polaris has a long history in powersports, known for innovation in snowmobiles and ATVs.
Model Evolution
Lineage:
The Sportsman line is a cornerstone of Polaris's ATV offerings, known for its utility and comfort. The Touring models are specifically designed for longer-distance riding and often feature extended seating.
Production
Production Period:
2009-2011 covered by this manual.
🏆 Awards & Recognition
Recognitions
Atv Magazine Reviews:
Polaris Sportsman series generally receives positive reviews for its utility, comfort, and off-road capability. Specific awards for the 500 EFI Touring model would require historical review of ATV publications from the era.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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