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Audi

Audi RS6 C5 2002-2004 Service Repair Workshop Manual

Audi RS6 C5 2002-2004 Service Repair Workshop Manual

$16.99
$16.99
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Vehicle data plateRef 431092
Brand
Audi
Vehicle
Cars
Models covered
RS6, RS6 C5
Years
2002, 2003, 2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS6
Chassis Code:
C5
Model Years Covered:
2002, 2003, 2004
Codes
Engine Codes:
BCY, BRN (4.2L V8 Bi-Turbo)
👋 Introduction
Market Position
Vehicle Segment:
High-performance executive sedan/wagon (Supercar in disguise)
Competitive Analysis
Key Competitors:
BMW M5 (E39), Mercedes-Benz E55 AMG (W211), Jaguar S-Type R
Key Features
Performance Focus:
Legendary twin-turbo V8 power, quattro all-wheel drive, sport-tuned suspension and braking systems, exclusive RS styling.
Manual Value Proposition
Target Audience:
Audi RS6 C5 owners, independent repair shops, performance enthusiasts
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Troubleshooting, Diagnostics
Secondary Focus:
Maintenance, Specifications, Wiring Diagrams
Page Count
Estimated Page Count:
Over 1500
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle
Chassis And Body:
Suspension System, Steering System, Brake System, Restraint System (Airbags, Seatbelts), Body (Interior and Exterior), Body Electrical System, HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair Diagnostics:
Step-by-step repair instructions, diagnostic procedures, troubleshooting guides, component testing
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine rebuilds and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
Readability:
Searchable PDF text
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Physical Format:
Digital (PDF)
Paper Type
Digital Format Details:
Optimized for screen viewing and printing specific sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.2L (4172cc) V8 Bi-Turbocharged
Performance
Horsepower:
450 PS (444 bhp; 331 kW) at 5700–6600 rpm
Torque:
560 Nm (413 lb-ft) at 1950–5600 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic ME7.1)
Engine Internals
Bore X Stroke:
84.5 mm x 93.0 mm
Compression Ratio:
9.0:1
Cooling System
Coolant Type:
G12 Plus (or equivalent pink/red long-life coolant)
Lubrication System
Oil Capacity:
Approx. 8.0 liters (8.5 US quarts)
Recommended Oil:
Fully synthetic 5W-40 (e.g., Castrol Edge Professional OE 5W-40)
🔧 Transmission
Standard
Type:
5-speed Tiptronic automatic (01E)
Optional
Type:
6-speed manual (available in some markets/later production)
Features
Drivetrain:
Torsen Center Differential (Quattro AWD)
Fluid Specs
Automatic Transmission Fluid:
G 052 162 A2 (or equivalent ATF meeting VW 501.62 specification)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 5.0 liters (service fill)
Manual Transmission Fluid
Fluid Type:
G 052 145 A2 (or equivalent synthetic gear oil, e.g., 75W-90 GL-4/GL-5)
📐 Dimensions
Exterior
Length:
4,885 mm (192.3 in)
Width:
1,818 mm (71.6 in)
Height:
1,461 mm (57.5 in)
Weights
Curb Weight:
Approx. 1,860 kg (4,100 lbs)
Gross Vehicle Weight Rating:
Approx. 2,340 kg (5,159 lbs)
Cargo
Trunk Volume Sedan:
Approx. 565 liters (19.9 cu ft)
Trunk Volume Avant:
Approx. 455 liters (16.1 cu ft) with seats up, 1,570 liters (55.4 cu ft) with seats down
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated for this model year, but generally reflects strong structural integrity for its era.
Active Features
Braking System:
Larger, performance-tuned disc brakes (e.g., 360mm front discs with 8-piston calipers on some models), ABS, EBD, ESP
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioning front seatbelts
💡 Technology Features
Infotainment
Head Unit:
Audi Chorus or Concert radio systems (with CD player), optional navigation system.
Driver Assistance
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
ASR (Anti-Slip Regulation)
Connectivity
Features:
Optional Bose sound system, Bluetooth integration (later models/aftermarket).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for specific conditions).
Spark Plug Replacement:
Approx. 60,000 miles (refer to manual for specific plug type and gap)
Timing Belt Replacement:
This model uses a timing chain system, not a belt.
Fluid Specifications
Brake Fluid:
DOT 4 (or specified Audi standard)
Power Steering Fluid:
G 002 000 (or Pentosin CHF 11S)
Known Issues
Common Wear Items:
Coil packs, ignition modules, serpentine belts, PCV system components, catalytic converters, CV joints, automatic transmission torque converter.
Performance Related:
Turbocharger maintenance, intercooler system leaks, boost pressure issues.
Electrical:
Window regulator motors, HVAC blower motor resistor, ABS sensor failures.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Audi's long history of quattro all-wheel drive and performance engineering.
Model Evolution
Rs Line Introduction:
The RS6 represents the pinnacle of the Audi A6 (C5) platform's performance iteration, following the RS2 Avant and S6 models.
Production
Production Period:
2002-2004
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Praised by automotive journalists for its immense power, all-weather capability, and relatively understated yet potent performance.
Ratings
General Reputation:
Considered a 'super sedan' or 'sleeper' performance car of its era, offering supercar-like acceleration in a practical package.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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